Marya Fully Automatic Ampoule Liquid Filling Sealing Production Line 1-20ml 12000-36000bph

Product Description

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MARYA Fully Automatic Ampoule Liquid Filling Sealing Production Line 1-20ml 12000-36000BPH
 

The Automatic Ampoule Filling Sealing Machine is composed of the QCL series vertical ultrasonic bottle washing machine, ASMR tunnel hot air circulation sterilizing oven and AGF series vertical filling-sealing machine, whilst the three component machines can also be used independently. Suitable for production of ampoules of 1-20ml, it can complete more than 20 pharmaceutical procedures such as spray and water filling, ultrasonic rough washing, bottle exterior wall washing, bottle interior wall continuous twice circulation water washing, primary blowing, primary fresh water washing, continuous twice-blowing, bottle exterior wall blowing, preheating, drying, sterilizing, pyrogen removing, cooling, front gas charging, filling, rear gas charging, preheating, sealing, and etc. The production line is a new-type line which is researched and developed by us after years of efforts through integrating our proprietary patented technologies on the basis of digesting and absorbing advanced
domestic and overseas technologies. .
 

Application Scenarios:

Pharmaceutical field: filling and sealing for small volume injections (aqueous/oily injections), vaccine, serum, antibiotics and other sterile preparations.
Biotechnology: cell culture fluid, gene therapy drugs, mRNA vaccines and other high-end biological products production.
Scientific research institutions: small batch sample preparation in laboratories, pilot-scale process validation.
Medical Aesthetics: encapsulation of hyaluronic acid, collagen and other high-end medical beauty products.

Performance Features:
 

The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements;

The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level;

Applicable specification: 1ml-20ml ampoule (as per user's requirement);

Production Capacity: 12000-36000BPH;

Number of filling head: 2-20, to be selected according to output;

illing Accuracy: ≤ ±1% (according to drug characteristics);

Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;

Compact and simple structure, occupies less area;

Stable product performance, easy and reliable operation, beautiful appearance;

High degree of automation, fewer operators required;

Various sealing gas supply methods such as natural gas or hydrogen and oxygen gas;

The maximum sterilization temperature of hot air circulation tunnel oven is 350ºC;

The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good;

The filling machine can be equipped with online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.);

Full-line linkage control and operation function;

To realize fully automatic control and monitor of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used;
Applicable for wide range of bottle specifications, and easy to replace mould;

The products can be customized according to customer's actual demand.
 

 Technical Parameters:

Product Model	QCL100+ASMR620+AGF8/1-20
Applicable specifications(ml)	1-20ml (GB standard ampoule)
Capacity(PCS/h)	1-2ml: 22, 000 5ml: 16, 000 10ml: 11, 000 20ml: 6, 000
Cleanness(%)	> 99
Qualified rate(%)	≥ 99 (standard solution)
Filling accuracy(%)	≤ ±2.5
Fresh water consumption and pressure	Consumption: 0.4-1.0cbm/h Pressure: 0.2MPa
Purified compressed air consumption and pressure	Consumption: 30-75cbm/h Pressure: 0.15MPa
Sterilizing temperature(°C)	300-350
Exhaust volume(m3/h)	4100
Gas fuel consumption and pressure	Consumption: 1.5-2.5cbm/h Pressure: 0.2-0.3MPa
Oxygen consumption and pressure	Consumption: 1.2-1.5cbm/h Pressure: 0.2-0.3MPa
Overall dimensions(LxWxH) (mm)	9940 × 2003 × 2445
Weight(kg)	7500
Power capacity	380V50Hz, 71kw

Optional Systems :

Optional open-RABS isolation protection system and class 100 laminar flow hood protection;

Optional high-performance no-bottle-no-filling function and squeeze stop function;

Optional real-time display and printing system of sterilization temperature.

 

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