Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space
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Product Highlights
- Aseptic Grade A Environment: Integrates isolator technology with automated RABS to ensure sterility for sensitive injectables.
- High Precision Filling: Dual-stage filling with vacuum pumping needle ensures accurate dosing for viscous biologics.
- Full Line Linkage Control: Servo motor system with PLC automatic control and full line linkage for seamless operation.
- CIP/SIP Compliance: Features real-time monitoring and automated Clean-in-Place/Sterilize-in-Place systems.
- Premium Contact Materials: Contact parts use 316L stainless steel or silicone; surfaces use 304 stainless steel or POM.
- Flexible Customization: Offers full customization for PLC, frame material, and isolation type (Open-RABS/Close-RABS).
- Temperature Monitoring: Automatic recording of temperature curves with automatic printing for quality assurance.
- CE Certified Manufacturer: Established in 2014 with CE certification and cooperation with Fortune 500 companies.
Product Attributes
- Customization
- Available
- After-sales Service
- Video Online, Field Installation
- Warranty
- 1 Year
- Model NO.
- Marya AC
- Type
- Piston Filling Machine
- Automatic Grade
- Fully Automatic
- Material Type
- Liquid
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Single-Room Feeding
- Dosing Device
- Plunger
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Chute Pneumatic Combination Lifting
- Structure
- Linear
- Packaging
- Tank
- Packaging Material
- Aluminum Foil
- PLC Control System
- Equipped
- Frame Material
- Stainless Steel
- Application
- Chemical, Medical, Cosmetic
- Driven Type
- Electric
- Finished Dosage
- Liquid
- Precision
- High Precision
- Computerized
- Computerized
- Isolation
- Open-Rabs or Close-Rabs
- System
- CIP/SIP
- Transport Package
- Export Wooden Cases
- Specification
- 3400*1670*2350mm
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 5000pieces/Year
Product Images of Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space
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Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space -
Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space -
Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space -
Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space -
Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space -
Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space -
Marya Compact Efficient Cartridge Filling Line Optimizes Limited Manufacturing Space
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Product Description
The Marya Advanced Aseptic Cartridge Filling Line delivers uncompromising sterility assurance for sensitive injectable therapeutics. Our system integrates isolator technology with automated RABS to create a continuous Grade A environment, eliminating contamination risks from start to finish. Engineered for precision, it handles viscous biologics and complex formulations with exceptional accuracy. The line features real-time monitoring and automated CIP/SIP systems, ensuring full cGMP compliance. By maintaining complete integrity from filling to stoppering, Marya enables reliable production of cartridges for insulin, GLP-1 analogs, and other critical drugs, delivering maximum patient safety and operational excellence.
| Feature | Description |
|---|---|
| GMP and Pharmacopoeia Compliance | The whole cartridge filling line meets the requirements of the new GMP, and the bottle cleaning effect meets the new pharmacopoeia standards and requirements. |
| Control System | This filling line is a full servo motor system control model, and the parameters that need to be adjusted can be adjusted on the touch screen. |
| Electrical Control | An advanced electrical control system is adopted, the operating speed can be steplessly regulated, with complete interlocking function, and the operating parameter display screen is displayed centrally. |
| Tunnel Oven Heat Source | The heat source of the tunnel hot air circulation oven is evenly distributed, and the heat source removal effect is good. |
| Sterilizing Drying Oven Application | The sterilizing drying oven is not only suitable for the drying, disinfection and sterilization of ampoules, vials and cartridge bottles, but also for the drying, disinfection and sterilization of other pharmaceutical glass bottles. |
| Temperature Recording | Automatic recording of temperature recording and curve chart automatic printing. |
| Bottle Moving and Filling Positioning | Using positioning dial to walk bottles (servo motor driven) to walk 4 bottles at a time, filling positioning is accurate. |
| Filling Method | The ceramic rotary valve pump (8 sets) is used to fill in 2 times, the first filling is 50-70%, the second time is full filling, and there is a vacuum pumping needle at the mouth of the bottle filled in the second filling, and the excess little liquid is pumped into the recycling bottle through the pumping needle. |
| Material of Contact Parts | The parts in contact with the chemical solution are 316L stainless steel or silicone, and the rest of the surfaces are 304 stainless steel or POM (PE). |
| Line Linkage | Marya cartridge bottle filling line has the function of full line linkage, and the front and rear equipment linkage control. |
| Control Technologies | The use of high-precision color touch display operation monitoring, PLC automatic control, automatic protection, host frequency conversion speed regulation and other control technologies for the production process automatic control and monitoring. |
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "
" are certified.
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Company Profile
Maya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including vial, pre-filled syringe (PFS), and cartridge filling lines. In addition, we offer self-developed supporting equipment such as isolators, solution preparation systems, and water treatment systems. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
With branch offices located in Shanghai, Hong Kong, Osaka, Changsha, and Guangzhou. With three factories and a team of experts and technicians boasting over 20 years of experience in the pharmaceutical and medical industries, Marya has successfully partnered with pharmaceutical companies and governmental authorities in 60 countries.
Our expertise encompasses factory construction and securing GMP and FDA certifications. We are dedicated to our clients' success, ensuring they enjoy a worry-free and satisfying experience. Our commitment lies in helping clients design and provide high-standard customized aseptic pharmaceutical engineering solutions.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 60+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 60+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What is the warranty period?
- We provide a 1-year warranty for this cartridge filling line.
- What after-sales services are provided?
- We offer video online support and field installation services.
- Is the machine fully automatic?
- Yes, the machine is fully automatic with a servo motor control system and PLC automatic control.
- What materials are used for parts contacting the liquid?
- Parts in contact with chemical solutions are made of 316L stainless steel or silicone.
- Can the machine be customized?
- Yes, we offer full customization including PLC control system, frame material, and isolation type.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- What are the payment terms?
- We accept LC, T/T, D/P, PayPal, Western Union, Small-amount payment, and Money Gram.
- What is the lead time for production?
- Peak season lead time is 1-3 months, and off-season lead time is one month.
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