Customization: | Available |
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After-sales Service: | Online Instruction |
Warranty: | 1 Year |
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Marya China supplier pharmaceutical vial powder injection filling machine with ultrasonic washing
Performance Features
The vial filling production line is a high-efficient, accurate and safe filling solution and widely used in pharmaceutical, biotechnology, food, cosmetics and other fields. With a quite mature technology and application, it has passed the long-term testing in the market, and recognized by the industry.
1.Our production line consists of four equipment, namely a vertical ultrasonic bottle washing machine, a hot air circulation sterilization tunnel oven, a vial filling and stoppering machine and a vial capping machine. Our technical team has relevant experience of more than ten years. It has been exported to dozens of countries or regions and widely recognized in the international market.
2.Our equipment is highly automated, and can automatically complete the production process from vial loading, washing, drying, filling and stoppering to capping and discharging. It requires less operators and manual intervention, which can effectively improve the production efficiency of customer factories.
3.With good compatibility, every equipment is applicable for 2ml to 100ml vials by replacing change parts.
4.It has high-quality configuration and excellent stability as we use international first-class electrical brands, such as Siemens, ABB, etc. With stable performance and long service life of functional components, accurate movement of moving parts, interlocking function of upstream and downstream equipment, our equipment has good stability.
5.The equipment design refers to international common standards, such as EUGMP, FDA, cGMP and other industry regulations. 6.All parts of the equipment in contact with products/drugs or clean media are made of stainless steel 316L or medical grade silica gel and the parts not in contact with that are made of SS304 or POM and other clean materials. The software has an audit tracking system with 4-level user access management, and each manual intervention or alarm will be recorded.
7.The production line can be equipped with many optional functions, and be customized and designed according to customer's plant drawings or other needs to a certain extent, which makes our customers more worry-free and satisfied.
Technical Parameters
Model | KGF4 | KGF6 | KGF8 | KGF10 | KGF12 | KGF20 |
Applicable specifications | 2~30ml vial bottles | |||||
Filling heads | 4 | 6 | 8 | 10 | 12 | 20 |
Production capacity | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min |
Stoppling qualification rate | >=99% | |||||
Laminar air cleanliness | 100 grade | |||||
Vacuum pumping speed | 10m3/h | 30m3/h | 50m3/h | 60m3/h | 60m3/h | 100m3/h |
Power consumption | 5kw | |||||
Power supply | 380V 50Hz |
Model
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Capacity
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≥6000 pcs/h calculated by 10ml vials
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Voltage
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380V, 50Hz
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Compressed air pressure
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0.6-0.8MPa
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Compressed air consumption
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About 35-40m³/h
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WFI (purified water) consumption
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About 0.5-0.7m³/h
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Vial breakage rate
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<0.05%
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Dimensions
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About2500x2300x1550mm
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Model
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Capacity
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≥6000 pcs/h calculated by 10ml vials
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Voltage
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380V, 50Hz
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Fresh air supply
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About 2500m³/H
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Outlet vial temperature
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≤room temperature+15ºC
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Sterilization temperature
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280ºC-350ºC , adjustable
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Speed regulation of mesh belt
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100-300mm/min
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Vial breakage rate
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<0.01%
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Model
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Capacity
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≥7200pcs/h
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Voltage
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380V, 50Hz
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Filling head
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4
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Filling error
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≤±1%
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Stoppering success rate
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≥99.9%
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No bottle no filling rate
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≥99.9%
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Bottle shortage stop running rate
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≥99.9%
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Model
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Capacity
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according to the capacity of the filling machine
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Voltage
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380V, 50Hz
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Power consumption
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About 10kw
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Capping qualified rate
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≥99.9%
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Vial breakage rate
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<0.05%
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Weight
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About 1000KG
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