Marya High Precision Pharmaceutical Grade Stainless Steel Material Syringe Filling Line Manufacturer

• Customization: Available
• Application: Biotechnology Industry, Chemical industry, Clinical Diagnosis, Energy & Mining, Food & Beverage Factory, Food Safety, Forensic Science, Pharmaceutical Industry
• Certification: CE, FDA, GMP, ISO
• Control System: Fully Automatic
• Treatment Process: Electrodeionization, Filtration, Ozonation, Reverse Osmosis, Softening
• Warranty of core components: 1 Year
• Type: Piston Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Vacuum
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Size: Max 150*115*50, Min 55*30*15mm
• Machine Size: 3500*1500*1800mm
• Filling Heads: Customized
• Applications: 1ml - 20ml
• Transport Package: Export Wood Cases
• Specification: Standard/ Customized
• Trademark: Marya
• Origin: China
• Production Capacity: 5000
• Package Size: 350.00cm * 180.00cm * 200.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya High Precision Pharmaceutical Grade Stainless Steel Material Syringe Filling Line Manufacturer

Product Description

     The Pre-Filled Syringe Filling Line is an automated production system specifically designed for manufacturing sterile medical consumables such as prefilled plastic syringes and disposable catheter flushers. We have established a fully closed-loop aseptic control system throughout the entire manufacturing process, balancing regulatory compliance, operational stability, and production efficiency. We provide pharmaceutical companies with standardized, verifiable aseptic manufacturing solutions, helping them produce high-quality sterile medical consumables that meet industry standards. 
 

 

Application

This filling line is widely used in core fields such as pharmaceutical manufacturing and medical consumable production. It is particularly suitable for manufacturers of prefilled plastic syringes and disposable catheter flushers. The line can be employed for filling products that demand extremely high aseptic conditions, including clinical catheter flush solutions, vaccines, biological products, and aesthetic skin booster injections.

Performance Features
 

• The design, materials, manufacturing, assembly and commissioning of the entire plastic pfs  filling line are in accordance with the new GMP regulations.
• Marya syringe filling machine adopts servo control system to automatically complete the processes of honeycomb tray unpacking, tearing film, conveying, filling, plug feeding, plug filling and tray output. It's with electromechanical integration control, stable operation and high degree of automation.

 

• Applications: 1ml - 20ml (according to user specifications);
• Filling range of plastic pfs machine: 0.1ml-20ml
• Capacity: 2000-30000 bph
• Filling head: 2-10 PCS, choose according to capacity;
• Various types of filling pump options:  metal pump, peristaltic pump, ceramic pump;
• Filling accuracy: ≤ ± 1% (depending on the characteristics of the medicine).
• Pass rate ≥99.9% 
• Automatic removal and return of the syringe from the honeycomb tray by means of a servo system combined with a cylinder;
• Fully automatic production control with intelligent testing devices at the core stations;

 

• No friction between the contact surface of the pluger and the drug solution and the bottom rail during transport. The stopper is always protected by laminar flow, avoiding the risk of particles and contamination;
• The main drive components of the machine are servo-driven and are located in the lower part of the machine frame, which allows precise positioning and avoids pollution of the environment;
• Can be equipped with a servo motor controlled filling pump for filling, which is highly accurate and easy to adjust;
• Configurable filling system CIP/SIP system;
• A nitrogen filling unit can be configured to isolate the medicinal solution from oxygen;
• Can be equipped with a vacuum filling system for filling the high viscous products;

 

Product Parameters
 

Filling Range	0.1ml-20ml
Filling Mode	Customized (metal pump, peristaltic pump, ceramic pump)
Filling Accuracy	±1%
Silicone Oil Spraying Accuracy	0.5mg-2mg
Production Capacity	2000-30000 pcs/hour
Pass Rate	≥99.5%
Equipment Noise	≤70db
Power Supply and Power Rating	380V 50HZ

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