Quality in Every Bottle: Blowing Filing Sealing Machine for Pharmaceutical Excellence

Product Description

ISO CE Standards Pharmaceutical Small BFS Machine for Cosmetic or Pharmaceutical Industry

Quality in Every Bottle:
Blowing Filing Sealing Machine for Pharmaceutical Excellence

Product Introduction: 
       Experience the pinnacle of plastic bottle manufacturing with our state-of-the-art Blow-Fill-Seal (BFS) production line. This innovative system offers a seamless integration of forming, filling, and sealing processes within a controlled environment, ensuring unparalleled precision and efficiency.
 

Key Features:

• GMP & FDA Compliance: Every aspect of the line adheres to the latest pharmaceutical production standards.
• Advanced Technology: Unique design and cutting-edge technology ensure stable and reliable performance.
• Customizable Capacity: Accommodates a wide range of bottle sizes from 0.2ml to 1000ml, with production capacity reaching 1000-18000 bottles per hour.
• High-Precision Filling: Equipped with a time-pressure method for filling, ensuring accuracy within ±1%, tailored to the characteristics of the product.
• Compact Design: Space-saving structure reduces the need for extensive cleanroom facilities and lowers energy consumption.

 

Steps of Blow-Fill-Sealing Process
 

Extruding: A parison (rounded mass of molten glass) produced by extrusion of the homogenous polymer melt is introduced into the mold and the below the die.
Molding: The primary mold closes, sealing the bottom. A mandrel fits into the neck area. Using compressed air, the parison is inflated into a container.
Filling: The precisely measured sterile liquid preparation is then delivered into the container by the mandrel.
Sealing: After the mandrel withdrawal, the head mold closes and eventually forms the necessary seal via a vacuum.
 

Advantages:

• Seamless Integration: The line integrates forming, filling, and sealing processes in one unit, ensuring a continuous workflow.
• High-Quality Construction: Utilizes high-quality materials and components, including 304 stainless steel for the hopper, ensuring durability and reliability.
• Efficient Operation: Advanced servo motor control and real-time feedback mechanisms ensure high production efficiency.
• Customization: Capable of meeting specific customer requirements with tailored solutions.

Performance Features
 

S/N	Item	Description
1	Applied bottle range	0.5 ml-20 ml
2	Capacity	9000 /hour
3	Required compressed air	0.8Mpa, 300L/min
4	Noise	≤70dB
5	Electric capacity	75 kw 50 Hz ac 380 V
6	Diameter of cooling water pipe inlet	Φ15mm
7	Cooling water	3 cubic meters, 8 ºC,2 bar
8	Steam	preparation: 40 kg/h 2 bar, production 15 kg/h
9	Clean water	solution line 1m3, 2.5 bar , 15 minutes  vacuum  of mould: 1m3,  2.5 bar, 60 ºC,15 minutes
10	Net weight	8000 kg
11	Overall size	5260 X2600X3015 (long x wide x high)

• The design, MOC, manufacturing, assembly and debugging of the BFS machine meet the requirements of the new GMP or FDA standards for drug production.
• Advanced equipment, unique and reasonable structure, stable and reliable performance.
• Applicable Specification: 0.2ml-1000ml plastic bottle (as per user's requirements).
• Production Capacity: 1000-18000BPH.
• The number of bottles made each time: 1-30 bottles/mould, can be selected based on production capacity.
• Filling Accuracy: ≤ ±1% (according to drug characteristics)
• The BFS machine is integrated with bottle-making, filling and sealing, with compact structure and occupies small area, which reduces clean workshop area and saves energy consumption of air conditioning unit, as well as investment and use cost.
• The plastic particles are plasticized by a low speed long screw extruder driven by a specially designed servo motor, which can effectively reduce thermal stress of the material and accurately control the size of bottle preforms.
• Each working cycle of the equipment can be compared and controlled automatically, with real-time feedback.
•  Stainless steel 304 hopper at extrusion station of the equipment is equipped with a level switch and linked with feeding device; when the material level is getting lowered, the alarm information of "lack of material" will be displayed on man-machine interface.
• High production efficiency, stable product performance, simple and reliable operation and beautiful appearance.
• For large capacity products, the container thickness is controlled at 100 points by an advanced thickness controller, and the precision servo motor controls the gap between mold core and mold cup.
• The filling system is accurately calculated by time pressure method with high filling precision, which can meet filling range of 0.2ml-2000ml to ensure production speed.

Certificates

Company Information

Shanghai Marya Pharmaceutical Engineering&Project Co., Ltd is a professional Pharmaceutical Turnkey Project Contractor. We have 3 our own factories and more than 30 OEM factories under the quality Control of Shanghai Marya, We have a 30 year experienced professional team for doing the turnkey project from design to construction.

Our Pharmaceutical projects can be done according to international standards. We are not only a manufacturer but also a design and construction company. We can provide much better price and better technical support and service than other companies

We can design and manufacture machines based on Customer' requests, Your satisfaction is our top priority.
With 30 years of the experienced professional design team and construction team. Under the support of our factory, We can provide customers with high efficiency and quality in the project, save your time and cost.

 

NoISO CE Standards Pharmaceutical Small BFS Machine for Cosmetic or Pharmaceutical Industry