Marya Aseptic Vial Processing Line with Liquid Filler for Sterile Pharmaceutical Manufacturing

• Customization: Available
• After-sales Service: Video Online, Video Online; Filed Installation
• Warranty: 1 Year
• Model NO.: MARYA AA
• Automatic Grade: Fully Automatic
• Material Type: Pump
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Pump
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Servo Motor
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Glass
• Finished Dosage Form: Powder
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 380V
• Condition: New
• Application: Chemical, Medical, Food
• Driven Type: Electric
• Machine Power: 1.8kw
• Filling Volume: 1-20ml
• Number of Filling Head: 2-20
• Filling Accuracy: 1%
• Choice of Various Filling Pumps: Glass Pump, Metal Pump, Peristaltic Pump, Ceramic
• Display: Real-Time Display and Printing System
• Temperature: 350ºC
• Isolation Protection System: Open-Rabs
• Transport Package: Inner Water Proof Bag, Outer Sea Worth Case
• Specification: 3800*2500*2500
• Trademark: Marya
• Origin: China
• HS Code: 8409919100
• Production Capacity: 5000pieces/Year
• Package Size: 200.00cm * 200.00cm * 120.00cm
• Package Gross Weight: 500.000kg

Product Description

 

Marya Aseptic Vial Processing Line with Liquid Filler for Sterile Pharmaceutical Manufacturing

 

Product Description

Introduction:
        Marya Aseptic Vial Processing Line with Liquid Filler for Sterile Pharmaceutical Manufacturing, a state-of-the-art solution designed to automate the complex processes involved in pharmaceutical vial filling and capping. Engineered to meet the stringent requirements of GMP and FDA regulations, this line is the epitome of precision, efficiency, and reliability in the pharmaceutical industry.

 

Key Features:

• GMP and FDA Compliance: Every aspect of the line is designed and manufactured to comply with the latest GMP and FDA standards.
• Versatile Applications: Suitable for a wide range of vial sizes from 1ml to 100ml, and adaptable to various pharmaceutical products.
• High Production Capacity: Capable of processing 1000-36000 bottles per hour, meeting the demands of high-volume production.
• Precision Filling: Equipped with multiple filling heads and various pump options to ensure ±1% filling accuracy.

Advanced Functionality:

• Automated Processes: From pre-nitrogen filling to post-nitrogen filling, the line automates the entire process, reducing the risk of contamination.
• Customizable Configurations: Available in straight-line or L-shape layouts to suit different facility requirements and minimize cross-contamination.
• Integrated Systems: Optional CIP/SIP systems, online monitoring, and advanced control technologies for comprehensive process control.

Performance and Safety:

• Seamless Design: The line features a compact and simple structure, reducing the footprint and ensuring easy maintenance.
• High Automation: Minimizes the need for manual intervention, ensuring consistent performance and reducing the risk of human error.
• Quality Assurance: With a capping qualified rate of ≥99.9%, the line guarantees the quality and integrity of each vial.

Customization and Integration:

• Modular Design: Allows for easy integration with existing production lines and the flexibility to adapt to future needs.
• Tailored Solutions: Customizable to meet specific customer requirements, ensuring the line fits seamlessly into your production process.

Performance Features

Applicable specification	5ml-50ml vial (as per user's requirement)
Production Capacity	6000-30000BPH
Number of filling head	1-4, to be selected according to output
Filling Accuracy	≤ ±1% (according to drug characteristics)
Capping qualified rate	≥99.9%

1. The whole Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine line meets new GMP requirements, and the cleaning effect meets the new
Pharmacopoeia standards and requirements.
2. The whole Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine line can adopt a straight-line layout to reduce the risk of drug cross-contamination and ensure aseptically level.
3. Applicable specification: 5ml-50ml vial (as per user's requirement)
4.Production Capacity: 6000-30000BPH for  Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine
5. Number of filling head: 1-4, to be selected according to output
6. Filling Accuracy: ≤ ±1% (according to drug characteristics)
7. Capping qualified rate: ≥99.9% for  Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine
8.Compact and simple structure occupies less area;
9.Stable product performance, easy and reliable operation, beautiful appearance;
10.High degree of automation, fewer operators required;
11.Optional real-time display and printing system of sterilization temperature;
12.The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
13.Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
14. Various type of filling heads can be designed based on different filling volume, filling accuracy is high;
15. The feeding system adopts various aseptic material transfers, which meets the GMP requirements.
17. Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
18.Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
19.Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze
stop functions;
20. The capping machine can be equipped with a dust exhaust device, which can absorb aluminum
scraps produced during capping and thus reduce the risk of environmental pollution.
21. The whole line can be equipped with an online monitoring system to monitor key factors that affect product
quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
22.Full-line linkage control function;

 

 

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