Marya Cutting-Edge Pharmaceutical Prefilled Syringe Sealing Filling Machine GMP Production Line Plants

• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: ASEPTIC PRE-FILLED SYRINGE AND SEAL LINE
• Certification: CE, GMP, ISO, SGS, TUV
• Voltage: 380V
• Computerized: Computerized
• Customized: Customized
• Condition: New
• Warranty: 1 Year
• After-sales Service: Field Installation, Commissioning and Training
• Filling Accuracy: ≤ ± 1%
• Pass Rate: ≥99.9%
• Filling Head: 2-10 PCS
• Applications: 1ml - 20ml
• Transport Package: Standard Export Package
• Specification: Max 150*115*50, Min 55*30*15mm
• Trademark: Marya
• Origin: China
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya Cutting-Edge Pharmaceutical Prefilled Syringe Sealing Filling  Machine GMP Production Line 

Product Description

Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It's mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.

Performance Features

Stringent Regulatory Compliance

• Entire line designed, manufactured, and commissioned in full adherence to new GMP regulations

Seamless Automated Production Cycle

• Servo control system automates tray unpacking, film tearing, conveying, filling, plugging, and tray output
• Electromechanical integration ensures stable, highly automated operations

Versatile Product Range

• Fills plastic prefilled syringes from 1ml to 20ml (customizable per specifications)
• Accommodates fill volumes from 0.1ml to 20ml

High-Speed, High-Capacity Performance

• Output capacities from 2,000 to 30,000 units per hour
• 2 to 10 filling heads, tailored to desired throughput

Flexible, Accurate Filling Capabilities

• Choice of metal, peristaltic, or ceramic filling pumps
• Filling accuracy ≤ ±1% (varies with product characteristics)
• Pass rates ≥99.9%

Intelligent Aseptic Design

• Automated syringe handling via servo cylinder system
• Intelligent testing devices monitor core stations
• Plugger avoids contact with drug solution, prevents contamination
• Stoppers protected by laminar flow

Precise Servo-Controlled Components

• Servo-driven mechanisms positioned below frame for accuracy and easy access
• Servo filling pumps enable high accuracy and simple adjustments

Flexible Configuration Options

• CIP/SIP, nitrogen inerting, vacuum filling for high-viscosity products
• Open-RABS, Class 100 laminar flow for enhanced aseptic protection
• No-fill/cap, linked bottle squeeze stop for quality assurance

Automated All-In-One Solution

• Robotic collaboration for film tearing, de-lining, filling, plugging, weighing
• Automated fill volume calibration
• Isolator and BIBO systems for fully closed aseptic processing

Intelligent Process Control

• High-precision HMI, PLC automation, and VFD speed regulation
• Automatic protection and full production monitoring

Tailored Solutions for Your Needs

• Customized configurations based on your unique requirements
• Scalable and future-proof for evolving manufacturing demands

Unleash the power of automated aseptic prefilled syringe production with our cutting-edge line, delivering unmatched precision, flexibility, and regulatory compliance. Contact us today.

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