Shanghai Marya Anti-Foaming Prefilled Syringe Filling Machine for Sensitive Biological Liquids

• Customization: Available
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Model NO.: MY-PFS
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Customized
• Structure: Rotary
• Packaging: Syringe/Vial/Cartridge
• Packaging Material: Glass or Plastic
• Filling Accuracy: 99%
• Isolator: Optional
• Rejected System: Equipped
• Flow Sensor: Equipped
• CIP/SIP System: Optional
• Transport Package: Wooden Packing
• Specification: Standard/ Customized
• Trademark: Marya
• Origin: China
• Production Capacity: 50000pieces/Year
• Package Size: 350.00cm * 180.00cm * 200.00cm
• Package Gross Weight: 500.000kg

Product Description

Marya Adjustable Prefilled Syringe Filling Machine for 1ml/3ml/5ml Glass/Plastic Syringes

Product Description

 

Introduction:

       The pre-filled syringe filling and stoppering production line is used for the sterile filling of RTU pre-filled syringe, RTU vial, RTU cartridge, etc., can automatically complete unpacking, filling, stoppering and other process steps, and widely used in pharmaceutical, cosmetic medicine, medical and other industries.

        It can accurately fill small doses of drugs, such as vaccines and biological products, antithrombotic drugs, cosmetic medicine products, etc. into containers to ensure precise dosage.  In addition, it can effectively isolate the equipment from the external environment, prevent drug pollution, improve efficiency in the drug production links, and make the clinical use of drugs more convenient.

Key Features:

• High Precision: Equipped with a high-precision ceramic plunger pump for accurate dosage control.
• Efficiency: Caters to various production needs with capabilities ranging from medium to high-speed operations.
• Sterile Operation: Maintains a sterile environment throughout the filling and stoppering process to prevent contamination.
• Intelligent Control: Features automatic monitoring and easy operation for seamless production.
• Wide Application: Compatible with a variety of drugs and RTU packaging materials.
• Regulatory Compliance: Meets GMP, FDA 21CFR part 11, and other regulatory requirements.
• Easy Integration: Seamlessly integrates with other production line equipment for a complete system.

 

• Modular Design: Allows for easy upgrades and adaptability to various packaging materials.
• Easy Maintenance: Designed for easy disassembly and cleaning, reducing maintenance costs.
• Flexible Production Modes: Supports single batch and continuous production to meet diverse needs.
• Intelligent Operation: Adjustable filling volume and stoppering depth with individual servo motor control.
• Safety: Includes stopper missing detection and various overload protection alarms.
• Traceability: Records key production data for quality control and traceability.
• Versatile Filling Systems: Offers multiple filling systems to accommodate different liquid characteristics.

 

Optional Configurations:

• Nitrogen Filling System: For antioxidant requirements during filling and storage.
• Vacuum Filling and Stoppering Mode: on-damaging and suitable for various types of rubber stoppers.
• Expandable Laminar Flow: Protects product and packaging under class A clean environment.
• Audit trail system: Used to monitor the entire production process of products, with data traceability.
• Online Sterilization Plunger Pump: For CIP/SIP functionality of the filling system.

Technical Specifications:
 

Feature	Description
Compliance	Meets GMP and FDA standards for pharmaceutical production
Servo Control System	Automated process control for stability and efficiency
Applicable Specification	1ml-20ml vials (customizable based on user requirements)
Filling Range	0.1ml-20ml
Production Capacity	2000-30000 vials per hour
Filling Heads	2-10 (selectable based on production needs)
Filling Pump Options	Metal, peristaltic, ceramic pumps

 

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