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| Customization: | Available |
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| After-sales Service: | Provided |
| Certification: | CE, GMP, ISO |
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Maya Pharmaceutical Fully Integrated UDS Nasal Spray Filling Capping Machine Manufacturer
The fully automatic nasal spray filling capping machine is specifically designed for water-based spray products and is widely applicable to medical nasal spray preparations, physiological saline, nasal care solutions, antibacterial sprays, and similar products. It integrates the entire process flow, including automatic bottle unscrambling, precision filling, pump head press-fitting, capping, and bottle discharging, with fully automated operation throughout. This significantly reduces manual intervention and effectively resolves common issues in traditional production, such as low efficiency, large filling errors, uneven sealing, and insufficient cleanliness. It is the core equipment for standardized and large-scale mass production of spray products.
Application
(1) Pharmaceutical Preparations: Suitable for filling production of medicinal products such as rhinitis sprays, hormonal nasal sprays, antibacterial nasal solutions, and suspension-type nasal preparations.
(2) Care & Hygiene Products: Compatible with nasal care products including physiological saline seawater sprays, children's nasal irrigation solutions, and nasal moisturizing and repairing sprays.
(3) Disinfection & Protection Products: Capable of producing disinfection products such as nasal antibacterial sprays and respiratory antibacterial protective sprays.
(4) Applicable Manufacturers: Widely suitable for pharmaceutical factories, medical device manufacturers, disinfection product manufacturers, and CDMO contract manufacturing organizations.
Features
(1) Equipped with a servo control system and high-precision photoelectric detection, intelligently implements no-filling-no-bottle, no-stoppering-no-bottle, and no-capping-no-bottle, preventing defective products at the source.
(2) Servo-driven metering pumps ensure accurate filling, combined with anti-drip suck-back technology and submerged bottom filling to minimize bubble generation, achieving high filling precision and consistent product appearance.
(3) Optional integration of CIP and SIP modules for the filling system enables in-place cleaning and sterilization.
(4) Optional nitrogen purging system effectively prevents oxidation of the product.
(5) Independent servo-driven capping with precise and adjustable torque prevents thread stripping, bottle breakage, and poor sealing.
(6) Compatible with 5-30 ml glass bottles and a variety of spray pump heads, supporting tool-free quick changeover.
(7) Integrated functions include leakage rejection, on-line seal-integrity inspection, and automatic alarm interlock shutdown in case of abnormalities.
(8) Can be equipped with laminar flow hoods or isolators to meet the aseptic production requirements of high-grade sterile workshops.
| Model | PYG2/1/1 | PYG4/2/2 | PYG12/8/8 | PYG24/18/18 |
| Stable Production Capacity | 30-50 bottles/min | 60-90 bottles/min | 90-120 bottles/min | 200-250 bottles/min |
| Bottle Conveying Mode | Intermittent | Rotary | ||
| Filling Range | 5-30ml | |||
| Filling Heads | 2 heads | 4 heads | 12 heads | 24 heads |
| Filling Accuracy | ≤±1% | |||
| Capping Heads | 1 head | 2 heads | 8 heads | 18 heads |
| Number of Transfer Arm Heads | 8 heads | 18 heads | ||
| Number of Over-cap Placing Heads | 2 heads | 2 heads | 8 heads | 18 heads |
| Power Supply | 220/380V 50/60Hz | |||
| Power Consumption | ≤2.2kw | ≤2.2kw | ≤3.5kw | ≤5kw |
| Air Pressure | 0.4-0.6MPa | |||
| Weight | 1000kg | 1500kg | 2500kg | 3500kg |
| Dimensions | See schematic diagram | |||
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