Marya Robust Industrial Syringe Filling Machine for Contract Manufacturing Organizations

• Customization: Available
• After-sales Service: Field Installation, Commissioning and Training
• Certification: CE, GMP, ISO
• Model NO.: Marya-4
• Condition: New
• Customized: Customized
• Fill Range: 1-20 Ml
• Filling Principle: Customized
• Machine Type: Syringe Filling Machine
• Main Material: Stainless Steel
• Voltage: 380V
• Warranty: 1 Year
• Precision: High Precision
• Computerized: Computerized
• Pass Rate: >=99.9%
• Transport Package: Standard Export Package
• Specification: Customized
• Trademark: Marya
• Origin: China
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Maya Robust Industrial Syringe Filling Machine
for Contract Manufacturing Organizations

Product Description

        The Maya Robust Industrial Syringe Filling Machine is engineered to meet the demanding requirements of contract manufacturing organizations (CMOs). Its heavy-duty stainless-steel construction ensures reliable performance in high-volume production environments, capable of processing over 400 syringes per minute with precision within ±1%. The machine features rapid changeover systems for flexible handling of diverse client projects, along with integrated CIP/SIP functionality for efficient cleaning and sterilization. With comprehensive data integrity features compliant with FDA 21 CFR Part 11 and advanced remote monitoring capabilities, this solution provides CMOs with the scalability, efficiency, and regulatory compliance needed to excel in competitive pharmaceutical manufacturing.

Performance Features

• The design, materials, manufacturing, assembly and commissioning of the entire plastic pfs line are in accordance with the new GMP regulations.
• Applications: 1ml - 20ml (according to user specifications);
• Filling range of plastic pfs machine: 0.1ml-20ml
• Capacity: 2000-30000 bph
• Filling head: 2-10 pcs, choose according to capacity;
• Various types of filling pump options:  metal pump, peristaltic pump, ceramic pump;
• Filling accuracy: ≤ ± 1% (depending on the characteristics of the medicine).
• Pass rate ≥99.9% 

  Applications:	1ml - 20ml
  Filling range of plastic pfs machine	0.1ml-20ml
  Filling head	2-10 pcs
  Filling accuracy	≤ ± 1%
  Capacity	2000-30000 bph
  Pass rate	≥99.9%

• Automatic removal and return of the syringe from the honeycomb tray by means of a servo system combined with a cylinder;
• Fully automatic production control with intelligent testing devices at the core stations;
• 

  
• No friction between the contact surface of the pluger and the drug solution and the bottom rail during transport. The stopper is always protected by laminar flow, avoiding the risk of particles and contamination;
• The main drive components of the machine are servo-driven and are located in the lower part of the machine frame, which allows precise positioning and avoids pollution of the environment;
• Can be equipped with a servo motor controlled filling pump for filling, which is highly accurate and easy to adjust;
• Configurable filling system CIP/SIP system;
• A nitrogen filling unit can be configured to isolate the medicinal solution from oxygen;
• Can be equipped with a vacuum filling system for filling the high viscous products;
• Configurable with Open-RABS isolation protection system and Class 100 air purification laminar flow system;
• The high-performance no bottle no filling, no bottle no capping and linked bottle squeeze stop function can be configured;
• Can be equipped with multiple robots for collaborative control technology to fully automate the process of tearing film, de-lining, filling, pluging and weighing of pre-filled syringes
• The automatic calibration of the filling volume can be configured to calibrate the filling volume fully automated;
• Can be equipped with fully closed aseptic isolation (Isolator) systems and bag-in-bag-out (BIBO) systems if needed;
• Fully automatic control and monitoring of the production process using control technologies such as high-precision colour touch screen operation and monitoring, PLC automatic control, automatic protection and mainframe variable frequency speed regulation;
• Can customized relevant products according to the actual needs of the customer

 

About Us & Why Choose Us

Workshop

 

Certificate

Project case

Our Customer

Exhibition & Our Team

Packaging & Shipping