Marya Injection Filling Machine Vial Filling Sealing Machine with Ultrasonic Washing Machine

• Customization: Available
• After-sales Service: Field Installation, Commissioning and Training
• Certification: CE, GMP, ISO, SGS, TUV
• Model NO.: MY-VIAL
• Condition: New
• Customized: Customized
• Voltage: 380V
• Warranty: 1 Year
• Applicable Bottle: 1-30ml Glass Vial Bottle
• Filling Capacity: 100-600bpm
• Process Type: Washing, Sterilizing, Filling, Stoppering, Capping
• Pump Type: Ceramic Pump, Peristaltic Pump, Metal Pump
• Optional Configuration: Inspection, Labeling, Blistering, Cartoning
• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Transport Package: Standard Export Package
• Specification: Standard/Customized
• Trademark: Marya
• Origin: China
• HS Code: 8422303090
• Production Capacity: 100PCS/Year
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya  Injection Filling Machine Vial Filling Sealing Machine with Ultrasonic Washing Machine

Product Description

Introduction :

The suspension vial filling production line is composed of ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, (nitrogen pre-filling), filling, (nitrogen post-filling), stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, or in linkage line. The whole line is mainly used for filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products etc.

 

Technical Parameters

 

Model	KGF4	KGF6	KGF8	KGF10	KGF12	KGF20
Applicable specifications	2~30ml vial bottles
Filling heads	4	6	8	10	12	20
Production capacity	50-100bts/min	80-150bts/min	100-200bts/min	150-300bts/min	200-400bts/min	250-500bts/min
Stoppling qualification rate	>=99%
Laminar air cleanliness	100 grade
Vacuum pumping speed	10m3/h	30m3/h	50m3/h	60m3/h	60m3/h	100m3/h
Power consumption	5kw
Power supply	380V 50Hz

 

Application:
The vial filling line is mainly used for filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to the production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products, etc.

Performance Advantages of Vial Filling Line:

1. Wide range of bottle specifications, high filling accuracy: 
(1)Applicable specification: 1ml-100ml vial (as per user's requirement)
(2)Filling accuracy: ≤ ±1% (according to product characteristics)
(3)Production capacity: 1000-36000BPH
(4)Number of filling heads: 1-20, to be selected according to the output
(5)Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump
(6)Capping qualified rate: ≥99.9%

2. Mature technology and stable performance:
(1)Marya's vial filling line meets new GMP requirements and ISO standard;
(2)Adopting a straight-line or wall-to-wall L-shaped layout to reduce the risk of cross-contamination and ensure an aseptic level;
(3)Evenly distributed heat of the hot air circulation tunnel oven, good heat sources removal effect;
(4)High degree of automation, many control technologies can be used: high precision colored touch screen operation monitoring, PLC automatic control&automatic protection, host frequency conversion speed regulation, etc.
(5)Two filling method of liquid filling: single row or double row filling;
(6)Our production line has full-line linkage function, front and rear equipment linkage control.

3. Many optional functions, customize vial filling line according to your needs:
Marya liquid vial filling line can provide the following optional functions:
(1)Open-RABS/Close-RABS isolation protection system and class 100 laminar flow hood protection;
(2)Optional CIP/SIP system;
(3)Function of High-performance no-bottle-no-filling, no-bottle-no-stoppering, no-bottle no-capping and machine stop for bottle jam;
(4)Real-time display and printing system of sterilization temperature;
(5)Online sterilization function for the hot air circulation tunnel oven cooling section;
(6)The vial capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.
(7)The whole filling line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, air speed, air pressure, etc.).

 

About Us

Why choose us

Workshop

Certificate

Project cases & Our Customer

Exhibition & Our Team

Packaging & Shipping