Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing
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Product Highlights
- Full Customization: Offers full customization and flexible options to meet specific customer requirements.
- High Automation: Fully automatic grade with PLC control, touch screen operation, and minimal operator requirement.
- GMP Compliance: Meets new GMP requirements and Pharmacopoeia standards with Class 100 laminar flow protection.
- Wide Capacity Range: Production capacity ranges from 50-500 bottles/min across 6 models (4-20 heads).
- Integrated Production Line: Completes washing, filling, stoppering, and capping in a linked automatic process.
- Safety & Quality Control: Features no-bottle-no-filling logic and online monitoring for dust and bacteria.
- Versatile Application: Suitable for 2-30ml glass vials, IV infusions, and final sterilized drugs.
Product Attributes
- Customization
- Available
- Automatic Grade
- Fully Automatic
- Material Type
- Liquid
- Model NO.
- MARYA AA
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Capacity Cup
- After-Sales Service
- Field Installation, Commissioning and Training
- Certification
- CE, GMP, ISO, RoHS, SGS, TUV, BV
- Applicable Bottle
- 1-30ml Glass Vial Bottle
- Filling Capacity
- 100-600bpm
- Process Type
- Washing, Sterilizing, Filling, Stoppering, Capping
- Transport Package
- Wooden Packing
- Specification
- Standard/ Customized
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 50000pieces/Year
- Package Size
- 350.00cm * 180.00cm * 200.00cm
- Package Gross Weight
- 500.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
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Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing
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Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing -
Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing -
Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing -
Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing -
Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing -
Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing -
Marya Custom Vial Liquid Filling Machine with Stoppering and Aluminium Cap Sealing
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Product Description
Main Application
The vial filling production line is composed of bottle unscrambler, rough washing machine, fine washing machine, filling and stoppering machine, capping machine. It can complete bottle unscrambling, rough washing, fine washing, nitrogen filling, vacuuming, stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line. The whole line is mainly used for production of sterile glass bottle IV infusions, and also final sterilized drugs.
Technical Parameters
| Model | KGF4 | KGF6 | KGF8 | KGF10 | KGF12 | KGF20 | |||||
| Applicable specifications | 2~30ml vial bottles | ||||||||||
| Filling heads | 4 | 6 | 8 | 10 | 12 | 20 | |||||
| Production capacity | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min | |||||
| Stoppling qualification rate | >=99% | ||||||||||
| Laminar air cleanliness | 100 grade | ||||||||||
| Vacuum pumping speed | 10m3/h |
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| Power consumption | 5kw | ||||||||||
| Power supply | 380V 50Hz | ||||||||||
Performance Features
· Vial filling line applicable specification: 2ml-30ml (as per user's requirement);
· Production Capacity of vial filling machine: 3000-36000BPH;
· Number of filling heads: 1-20, to be selected according to output;
· Vial filling machine's filling accuracy: ≤±1% (according to drug characteristics);
· Capping qualified rate: ≥99.9%;
· Compact and simple structure occupies less area;
· Stable product performance, easy and reliable operation, beautiful appearance;
· High degree of automation, few operators required;
· The vial filling machine uses the principle of flow control for filling, the filling volume is adjusted by computer, and the measurement is accurate;
· Filling machine has CIP/SIP function;
· The whole open-RABS isolation protection system and class 100 laminar flow hood protection;
· Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
· Full-line linkage control function;
· The capping machine can be equipped with dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution;
· The whole line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements;
· The whole vial filling production line can be designed in a diversified layout according to plant site, to reduce the risk of drug cross-contamination, and ensure the convenience of the operation of personnel and materials;
· The whole vial filling line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.);
· To realize fully automatic control and monitoring of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used;
· Applicable for wide range of bottle specifications, and easy to replace mould;
· The products can be customized according to the actual demand of customers.
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "
" are certified.
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Company Profile
Maya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including vial, pre-filled syringe (PFS), and cartridge filling lines. In addition, we offer self-developed supporting equipment such as isolators, solution preparation systems, and water treatment systems. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
With branch offices located in Shanghai, Hong Kong, Osaka, Changsha, and Guangzhou. With three factories and a team of experts and technicians boasting over 20 years of experience in the pharmaceutical and medical industries, Marya has successfully partnered with pharmaceutical companies and governmental authorities in 60 countries.
Our expertise encompasses factory construction and securing GMP and FDA certifications. We are dedicated to our clients' success, ensuring they enjoy a worry-free and satisfying experience. Our commitment lies in helping clients design and provide high-standard customized aseptic pharmaceutical engineering solutions.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 60+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 60+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
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Plant Area
- 3210 square meters
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Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
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Average Lead Time
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Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
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Minimum Order Quantity
- 1 Set
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Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
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Production Lines
- 6
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Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
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QA/QC inspectors
- 3 people
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Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
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Inspection Method for Finished Products
- Have instructions and uniformly followed
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Customization Options
- Full Customization, Flexible customization
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ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
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Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
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Repeat Buyers Choice
- 10%~30%
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Number of Foreign Trading Staff
- 16
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Overseas Agent/Branch
- No
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New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
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Cooperated with Fortune 500
- Yes
FAQ
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- What certifications does the machine have?
- The machine holds CE, GMP, ISO, RoHS, SGS, TUV, and BV certifications.
- What is the production capacity?
- Capacity ranges from 50-500 bottles/min depending on the model, totaling 3000-36000 BPH.
- Is customization available?
- Yes, full customization and flexible customization options are available to suit specific needs.
- What is the lead time for production?
- Lead time is 1 month during the off-season and 1-3 months during the peak season.
- What payment terms are accepted?
- Accepted terms include LC, T/T, D/P, PayPal, Western Union, Small-amount payment, and Money Gram.
- What is the warranty and after-sales service?
- After-sales service includes field installation, commissioning, and training.
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