Marya Fully Automatic Formulation System with Intelligent Control and Monitoring Features
Introduction
This fully automatic formulation system is equipped with intelligent control and monitoring features that set it apart from traditional formulation systems. The intelligent control aspect of the Marya system allows for seamless and precise operation. It can automatically adjust various parameters such as ingredient dosing, mixing speed, temperature, and pressure based on pre-programmed recipes and real-time feedback. This level of automation not only significantly reduces human error but also maximizes production efficiency and consistency.
Classification
1.General formulation system: It is used in the production of preparations with complex processes, such as suspensions, emulsions, liposomes, microspheres and other special preparations.
2.Complex formulation system: It is used in the production of preparations with complex processes, such as suspensions, emulsions, liposomes, microspheres and other special preparations.
3.Biological formulation system: It is used for the preparation of various products of biological engineering technology, such as the semi-finished preparation of antibodies, vaccines, blood products, recombinant proteins and so on, and it can also be used for the preparation of culture medium production, purified buffer solution and other auxiliary liquid.
4.CIP station system: It is used to assist in the on-line cleaning of tanks and pipelines of various preparation and bioreactor systems, and can be controlled separately or integrated with other systems.
Features
1.The system can be fully automatic, with modular design, and its follow-up installation and maintenance is convenient.
2.The system follows ASME BPE and GMP design concepts, meets 3D blind corner requirements, and allows for low residue and continuous production.
3.Before manufacturing the equipment in our factory, we will carry out one-to-one three-dimensional design to rationalize the arrangement of pipelines, valves, instruments, etc. in the system to make the operation of the equipment more user-friendly.
4.The automatic control system of CIP and SIP can be turned on by one key, which can automatically detect the end of cleaning and sterilization, with recipe management, electronic signature, electronic records, audit tracking and other computer functions.
5. When the equipment is running, it can realize controllable production of key process parameters of drugs (such as temperature, dissolved oxygen, PH, etc.), and can automatically detect them and give an alarm when there are special conditions outside the set parameters, so as to avoid quality problems of drugs.
6.The material, process and structure of the equipment meet the requirements of EU PED and FDA certifications. We can provide exquisite pharmaceutical 2L to 15000L tanks made of stainless steel, with internal 316L materials. The tank's Ra is less than 0.4μm, with electrolytic polishing process, no hard-to-clean places.
7.We use a sterilizing-grade liquid filter which is made of polyethersulfone (PES), resistant to solutions of pH 1-14 and temperature up to 150ºC, and has good resistance to organic solvents. It has excellent filtration performance and reliable bacteria rejection ability, fully meeting the filtration requirements of pharmaceutical processes.
Product Parameters
Name |
Parameters |
Working volume |
2~15000L |
Stirring speed control accuracy |
Speed range 0~450rpm ±3.0% |
Temperature control accuracy |
Temperature range-10~150ºC ±0.2ºC |
Pressure control accuracy |
Pressure range-0.01Mpa~0.06Mpa ±0.01MPa |
Weighing control accuracy |
3‰ |
Power supply |
380V 50Hz (Note: Other voltages require a transformer) |
Sealing and protection levels |
IP65 |