China Marya Bfs Plastic Bottle Forming Filling Sealing Machine
Marya Soft Bag IV Infusion Line Machinery for
Modern Pharmaceutical Manufacturing
Product Overview:
Our fully automated soft bag large volume parenteral infusion production line offers streamlined processing from film opening to bag forming, filling, capping, sealing, and final bag output. Compatible with auxiliary equipment for bag conveying, sterilization, leak detection, visual inspection, and packaging, it caters to a wide range of infusion types, including conventional, specialty, irrigation/urological, parenteral nutrition, dialysis fluids, antibiotics, blood products, lipids, and specialized drugs.
Key Features:
- Compliance: Design, materials, manufacturing, assembly, and testing adhere to the latest GMP and FDA standards.
- Capacity: Handles bags ranging from 50ml to 3000ml (based on customer specifications) with a production rate of 1000-8000 bags/hour.
- Flexibility: Bag forming capacity from 1 to 6 bags per cycle, tailored to your production needs.
- Accuracy: Filling accuracy of ≤±1%, ensuring precision based on drug properties.
- Printing: Thermoplate hot stamping with single-color printing for convenient and reliable batch details.
- PID Control: Advanced PID temperature control ensures optimal welding quality for various packaging materials.
- Space Efficiency: Compact design reduces cleanroom footprint and energy consumption.
- Efficiency: High production rates with stable performance and intuitive operation.
- Material Savings: Zero-waste design maximizes film utilization.
- Filling Technology: Mass flowmeter for precise filling across a wide range (50ml-10000ml), high-pressure filling for speed.
- Interface Welding: One-to-one interface preheating and welding for exceptional quality and leakage rates below 0.05%.
- CIP/SIP Capability: Allows for automated cleaning and sterilization up to 125ºC without damage.
- Width Adjustment: Convenient bag width adjustment for material savings and aesthetic appeal.
- Protection Systems: Configurable with Open-RABS and Class 100 airflow systems.
- Interface Protection: Bag interfaces stay clean during transfer, eliminating visible contaminants.
- Control System: High-precision color touchscreen, PLC automation, auto-protection, and variable-speed drives for total process control.
- Customization: Tailored solutions based on customer-specific requirements.
Soft Bag IV Fluid Production Line |
Applicable specification |
50-3000ml |
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Production Capacity: |
1000-8000BPH |
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Number of bags each punch |
1~20 |
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Filling accuracy: |
≤±1% |
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The utilization rate of packaging materials |
100% |
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Function: |
PID temperature control |
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Hot stamping |
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CIP/SIP |
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All-in-one-machine: Bag-making & blowing, Filling, Sealing |
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PLC automatic control & automatic protection |
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Variable frequency speed control system |
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Servomotor |
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Open-RABS isolation protection system |
Optional |
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class 100 laminar flow |
Optional |
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On-line monitoring system for dust particles and plankton bacteria |
Optional |
Customized |
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Work Process
1.Film feeding
Adopt a constant tension system, making the tension force of the film stable.
2.Film stretching
Adopt continuous film stretching technology, which saves 1 second of time comparing with the original one and promotes the production line speed.
3.Lettering
Adopt thermal transfer technology, and print the content on the printing plate to the film surface.
4.Port feeding
It is equipped with a bag storage hopper, ensuring that there is always a small amount of bag storage in the feeding shock plate and can conduct automatic monitoring and feeding, to prevent particles occurring when the material has mutual friction in the feeding.
5.Preheating
The temperature ensures the preheating molds are at the same temperature.
6.Forming
The heating pipe is directly installed in the mold, the temperature probe is installed on the forming mold surface, the accuracy of forming temperature control is high, and the phenomenon of inconsistency between the forming temperature and the displayed temperature shall not appear, so as to ensure the high qualified rate.
7.Port welding, film cooling, and chamfering
Each welding mold was driven by a single-cylinder, the adaptability of the port is strong, and it shall not influence the welding quality between the port and film due to change of the overall dimension of the port;
8.Bag transferring
Transfer the bags from the bag-making machine to the filling and sealing machine with the dislocation handover way, short bag moving distance, stable and reliable mechanism running.
9.Filling
Each filling head shall be driven with an upper and lower position of single-cylinder, the sealability between the filling head and the port is good with the servomotor.
10.Sealing
Each welding head shall be driven by single-cylinder, ensuring the contact pressure between the combined cap and the port shall not change with the combination cap or port dimension size, thereby ensuring the welding quality of the combined cap and the port.
Certificates
Company Information
Shanghai Marya Pharmaceutical Engineering&Project Co., Ltd is a professional Pharmaceutical Turnkey Project Contractor. We have 3 our own factories and more than 30 OEM factories under the quality Control of Shanghai Marya, We have a 30 year experienced professional team for doing the turnkey project from design to construction.
Our Pharmaceutical projects can be done according to international standards. We are not only a manufacturer but also a design and construction company. We can provide much better price and better technical support and service than other companies
We can design and manufacture machines based on Customer' requests, Your satisfaction is our top priority.
With 30 years of the experienced professional design team and construction team. Under the support of our factory, We can provide customers with high efficiency and quality in the project, save your time and cost.
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China Marya Bfs Plastic Bottle Forming Filling Sealing Machine