Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine
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Product Highlights
- High Precision Filling: Equipped with high-precision ceramic plunger pump for accurate dosage control up to 99%.
- Sterile Operation: Maintains sterile environment throughout process to prevent contamination and ensure safety.
- Regulatory Compliance: Meets GMP, FDA 21CFR part 11, and other strict regulatory requirements for pharmaceuticals.
- Flexible Production: Supports single batch and continuous production with speeds from 2000 to 30,000 vials per hour.
- Customizable Packaging: Accommodates syringes, vials, and cartridges with customizable filling heads from 2 to 10.
- Intelligent Control: Features automatic monitoring, adjustable filling volume, and individual servo motor control.
- Easy Maintenance: Designed for easy disassembly and cleaning to reduce maintenance costs and downtime.
- Full Customization: Offers full and flexible customization options including OEM and ODM services.
Product Attributes
- Customization
- Available
- Automatic Grade
- Fully Automatic
- Material Type
- Liquid
- Model NO.
- MARYA SF
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Rotor
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Customized
- Structure
- Rotary
- Packaging
- Syringe/Vial/Cartridge
- Packaging Material
- Glass or Plastic
- Filling Accuracy
- 99%
- Isolator
- Optional
- Rejected System
- Equipped
- Flow Sensor
- Equipped
- CIP/SIP System
- Optional
- Transport Package
- Wooden Packing
- Specification
- Standard/ Customized
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 50000pieces/Year
- Package Size
- 350.00cm * 180.00cm * 200.00cm
- Package Gross Weight
- 500.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine
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Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine -
Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine -
Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine -
Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine -
Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine -
Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine -
Shanghai Marya High-Accuracy Servo-Driven Piston Pump Syringe Filling Machine
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Product Description
Introduction:
The pre-filled syringe filling and stoppering production line is used for the sterile filling of RTU pre-filled syringe, RTU vial, RTU cartridge, etc., can automatically complete unpacking, filling, stoppering and other process steps, and widely used in pharmaceutical, cosmetic medicine, medical and other industries.
It can accurately fill small doses of drugs, such as vaccines and biological products, antithrombotic drugs, cosmetic medicine products, etc. into containers to ensure precise dosage. In addition, it can effectively isolate the equipment from the external environment, prevent drug pollution, improve efficiency in the drug production links, and make the clinical use of drugs more convenient.
Key Features:
- High Precision: Equipped with a high-precision ceramic plunger pump for accurate dosage control.
- Efficiency: Caters to various production needs with capabilities ranging from medium to high-speed operations.
- Sterile Operation: Maintains a sterile environment throughout the filling and stoppering process to prevent contamination.
- Intelligent Control: Features automatic monitoring and easy operation for seamless production.
- Wide Application: Compatible with a variety of drugs and RTU packaging materials.
- Regulatory Compliance: Meets GMP, FDA 21CFR part 11, and other regulatory requirements.
- Easy Integration: Seamlessly integrates with other production line equipment for a complete system.
- Modular Design: Allows for easy upgrades and adaptability to various packaging materials.
- Easy Maintenance: Designed for easy disassembly and cleaning, reducing maintenance costs.
- Flexible Production Modes: Supports single batch and continuous production to meet diverse needs.
- Intelligent Operation: Adjustable filling volume and stoppering depth with individual servo motor control.
- Safety: Includes stopper missing detection and various overload protection alarms.
- Traceability: Records key production data for quality control and traceability.
- Versatile Filling Systems: Offers multiple filling systems to accommodate different liquid characteristics.
Optional Configurations:
- Nitrogen Filling System: For antioxidant requirements during filling and storage.
- Vacuum Filling and Stoppering Mode: on-damaging and suitable for various types of rubber stoppers.
- Expandable Laminar Flow: Protects product and packaging under class A clean environment.
- Audit trail system: Used to monitor the entire production process of products, with data traceability.
- Online Sterilization Plunger Pump: For CIP/SIP functionality of the filling system.
Technical Specifications:
| Feature | Description |
| Compliance | Meets GMP and FDA standards for pharmaceutical production |
| Servo Control System | Automated process control for stability and efficiency |
| Applicable Specification | 1ml-20ml vials (customizable based on user requirements) |
| Filling Range | 0.1ml-20ml |
| Production Capacity | 2000-30000 vials per hour |
| Filling Heads | 2-10 (selectable based on production needs) |
| Filling Pump Options | Metal, peristaltic, ceramic pumps |
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "
" are certified.
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Company Profile
With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including vial, pre-filled syringe (PFS), and cartridge filling lines. In addition, we offer self-developed supporting equipment such as isolators, solution preparation systems, and water treatment systems. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
With branch offices located in Shanghai, Hong Kong, Osaka, Changsha, and Guangzhou. With three factories and a team of experts and technicians boasting over 20 years of experience in the pharmaceutical and medical industries, Marya has successfully partnered with pharmaceutical companies and governmental authorities in 60 countries.
Our expertise encompasses factory construction and securing GMP and FDA certifications. We are dedicated to our clients' success, ensuring they enjoy a worry-free and satisfying experience. Our commitment lies in helping clients design and provide high-standard customized aseptic pharmaceutical engineering solutions.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 60+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 60+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- China(Shanghai) Pilot Free Trade Zone, North Fute Road, No. 211, 302 Parts, Room 368, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 1 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What is the filling accuracy of the machine?
- The machine achieves a filling accuracy of 99% using a high-precision ceramic plunger pump.
- What types of containers can this machine fill?
- It is compatible with pre-filled syringes, RTU vials, and RTU cartridges made of glass or plastic.
- Does the machine meet international regulatory standards?
- Yes, it meets GMP and FDA 21CFR part 11 standards for pharmaceutical production.
- What is the production capacity of the machine?
- The production capacity ranges from 2000 to 30,000 vials per hour depending on the configuration.
- Is customization available for this machine?
- Yes, full customization and flexible customization options are available, including OEM and ODM services.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- What are the lead times for production?
- Lead time is one month during off-peak season and 1-3 months during peak season.
- Can the machine handle different liquid characteristics?
- Yes, it offers versatile filling systems and optional configurations like nitrogen filling for antioxidants.
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