Marya High-Speed Automated Vial Filling Line: Efficient Washing, Capping, and Filling Machine for Pharmaceuticals - Ensuring Quality and Efficiency

• Customization: Available
• After-sales Service: Online Technical Support Onsite Installation Train
• Certification: CE, GMP, ISO
• Model NO.: MY-VIAL
• Condition: New
• Customized: Customized
• Voltage: 380V
• Warranty: 1 Year
• Product Filling Head: 6, 8, 10
• The Pass Rate of Capping: ≥99.9%
• Noise: ≤65 Dba Within 1m
• Air Consumption: 0.3-0.6MPa ~0.5m3/H
• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Transport Package: Wooden Case
• Specification: 350cm*150.00cm*180.00cm
• Trademark: Marya
• Origin: China
• HS Code: 8422303090
• Production Capacity: 100 Sets/Year
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya High-Speed Automated Vial Filling Line: Efficient Washing, Capping, and Filling Machine for Pharmaceuticals - Ensuring Quality and Efficiency

Product Description

Introduction 

Introducing our advanced vial filling production line, designed to streamline the manufacturing process for pharmaceutical products. This versatile line consists of an ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine.

Our production line offers a range of functions, including water spraying, ultrasonic cleaning, thorough flushing of bottle walls, preheating, drying, sterilization, heat source removal, cooling, bottle unscrambling, nitrogen pre-filling (optional), precise filling, nitrogen post-filling (optional), stopper unscrambling, stopper pressing, cap unscrambling, and efficient capping.

Whether used individually or as a linked system, our production line ensures seamless automation throughout the entire process. It is specifically designed for the filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories. Additionally, it can be applied to the production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products, and more.

Experience the benefits of our cutting-edge technology, which guarantees reliable and precise operations, while adhering to the highest industry standards. Enhance your production efficiency and product quality with our vial filling production line. Contact us today to learn more and revolutionize your pharmaceutical manufacturing process.

 

Technical Parameters
 

Model	KGF4	KGF6	KGF8	KGF10	KGF12	KGF20
Applicable specifications	2~30ml vial bottles
Filling heads	4	6	8	10	12	20
Production capacity	50-100bts/min	80-150bts/min	100-200bts/min	150-300bts/min	200-400bts/min	250-500bts/min
Stoppling qualification rate	>=99%
Laminar air cleanliness	100 grade
Vacuum pumping speed	10m^3/h	30m^3/h	50m^3/h	60m^3/h	60m^3/h	100m^3/h
Power consumption	5kw
Power supply	380V 50Hz

Performance Features
 

• The vial filling sealing production line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.

• The whole line can adopt a straight-line or wall-to-wall L-shaped layout to reduce the risk of cross-contamination and ensure an aseptic level.

• Applicable specification: 1ml-100ml vial (as per user's requirement)

• Production Capacity: 1000-36000BPH

• Number of filling heads: 1-20, to be selected according to the output

• Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)

• Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;

• Capping qualified rate: ≥99.9%

• Compact and simple structure occupies less area;

• Stable product performance, easy and reliable operation, beautiful appearance;

• High degree of automation, few operators required;

• Single row or double row filling;

• Optional real-time display and printing system of sterilization temperature;

• The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.

• Optional online sterilization function for the hot air circulation tunnel oven cooling section.

• Optional open-RABS isolation protection system and class 100 laminar flow hood protection;

• Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;

• The capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.

• The whole line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).

• Full-line linkage control function;

• To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.

• Applicable for a wide range of bottle specifications, and easy to replace mould.

• The products can be customized according to customer's actual demand.

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