Marya Pharmaceutical Aseptic Glass Syringe Honeycomb Filling Machine With C-Rabs Manufacturer
Main Application
Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It's mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.
Performance Features
-Applications:1ml - 20ml (according to user specifications);
-Filling range: 0.1ml-20ml
-Capacity: 2000-30000 bph
-Filling head: 2-10 pcs, choose according to capacity;
-Various types of filling pump options: metal pump, peristaltic pump, ceramic pump;
-Filling accuracy: ≤ ± 1% (depending on the characteristics of the medicine).
-Pass rate ≥99.9%
Seamless Automation from Start to Finish
- Automated syringe removal/return via servo system and cylinders
- Intelligent control with testing devices at core stations
- No friction between plugger and drug solution, avoiding contamination
- Servo-driven components located below for precise positioning
Unparalleled Accuracy and Flexibility
- Servo-controlled filling pumps ensure high accuracy and easy adjustments
- Configurable CIP/SIP, nitrogen inerting, and vacuum filling systems
- Handles products of varying viscosities with customizable options
Safeguarding Product Integrity
- Stoppers protected by laminar flow, minimizing particle exposure
- Optional isolator and Open-RABS for enhanced aseptic protection
- Class 100 air purification laminar flow system available
Intelligent Manufacturing Features
- No bottle-no fill/cap and linked bottle squeeze detection
- Automated calibration of filling volumes
- Collaborative robotics for film tearing, filling, plugging, weighing
- Bag-in/bag-out systems for fully closed aseptic processing(Optional)
Cutting-Edge Control and Monitoring
- High-precision colour touch screen HMI and PLC automation
- Automatic protection and variable frequency drive control
- Full production process monitoring and data acquisition
Customizable Solutions for Your Needs
- Tailored configurations to meet your unique requirements
- Scalable and future-proof for evolving manufacturing demands
Embrace the pinnacle of prefilled syringe production with our intelligent, automated line - ensuring unmatched efficiency, precision, and regulatory compliance. Contact us today.
Project cases & Our Customer
Performance Features
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