Marya Injection Pfs Syringe Filling Machine Used in Pharmaceutical Factory
Product Description
The Syringe Filling Machine represents the gold standard in sterile pharmaceutical manufacturing, delivering end-to-end aseptic processing in full compliance with FDA, EMA, and cGMP requirements. This advanced system integrates precision filling, automatic stoppering, and secure capping in a single, contamination-free operation, ensuring 100% integrity of parenteral products. Equipped with servo-driven volumetric filling technology, it achieves ±0.5% dosing accuracy for both low- and high-viscosity drug formulations. The closed RABS (Restricted Access Barrier System) design maintains ISO Class 5 environmental conditions throughout production, while real-time weight verification and automated visual inspection eliminate defects. With rapid format changeover capabilities and validatable CIP/SIP systems, the Marya machine maximizes productivity while minimizing downtime. Designed for biologics, vaccines, and other sensitive injectables, this robust solution combines regulatory compliance, operational efficiency, and unmatched sterility assurance for critical aseptic manufacturing applications.
Key Features:
- Compliance: Ensures full adherence to the latest GMP and FDA requirements for pharmaceutical manufacturing.
- Versatility: Suitable for glass or plastic bottles ranging from 1ml to 50ml, customizable based on user specifications.
- Efficiency: Capable of processing 300-3000 bottles per hour, with 1-4 filling heads selected according to production needs.
- Precision: Offers ±1% filling accuracy, determined by the characteristics of the medicine.
- Sealing Options: Includes screw capping, rolling capping, or thread-rolling capping techniques.
- Quality Assurance: Ensures a product qualification rate of ≥99.9%.
- User-Friendly Operation: Equipped with an intuitive interface, simple structure, stable performance, and precise dosing.
- Advanced Technologies: Incorporates servo motor control for high-precision filling, nitrogen filling units for oxygen isolation, and an Open-RABS isolation protection system alongside a class 100 laminar flow air purification system for contaminant-free production.
Customizable Options:
- CIP/SIP System: Configurable filling system for enhanced cleaning and sterilization.
- Nitrogen Filling Unit: Isolates the liquid from oxygen during filling.
- Vacuum Filling System: Ideal for high viscosity products.
- Open-RABS Isolation System: Provides additional protection with a class 100 air purification laminar flow system.
- Automatic Calibration: Features automatic filling volume correction for pumps.
Technical Specifications:
| Feature |
Description |
| Compliance |
Meets GMP and FDA standards for pharmaceutical production |
| Servo Control System |
Automated process control for stability and efficiency |
| Applicable Specification |
1ml-20ml vials (customizable based on user requirements) |
| Filling Range |
0.1ml-20ml |
| Production Capacity |
2000-30000 vials per hour |
| Filling Heads |
2-10 (selectable based on production needs) |
| Filling Pump Options |
Metal, peristaltic, ceramic pumps |
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