Marya Automatic Vial Filling Equipment for Sterile Injectable and Oral Drugs
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Product Highlights
- GMP Compliant Design: Meets new GMP requirements and Pharmacopoeia standards with aseptic level assurance.
- Flexible Customization: Supports full customization for bottle specs (1-100ml), filling heads (1-20), and configurations.
- High Production Capacity: Output ranges from 1000 to 36000 BPH depending on the selected model and filling heads.
- Advanced Automation: Features PLC control, high-precision touch screen, and automatic protection systems.
- Multi-Pump Options: Choose from ceramic, peristaltic, glass, or metal pumps based on drug characteristics.
- Sterilization Integration: Optional online sterilization and RABS isolation for enhanced product safety and quality.
- Low Cross-Contamination: Straight-line or L-shaped layout reduces contamination risk and ensures aseptic processing.
Product Attributes
- Customization
- Available
- Certification
- CE, GMP, ISO
- Condition
- New
- Customized
- Customized
- Voltage
- 380V
- Warranty
- 1 Year
- Applicable Bottle
- 1-30ml Glass Vial Bottle
- Filling Capacity
- 100-600bpm
- Process Type
- Washing, Sterilizing, Filling, Stoppering, Capping
- Pump Type
- Ceramic Pump, Peristaltic Pump, Metal Pump
- Optional Configuration
- Inspection, Labeling, Blistering, Cartoning
- Type
- Pharmaceutical Packaging Machinery
- Finished Dosage Form
- Liquid
- Precision
- High Precision
- Computerized
- Computerized
- Transport Package
- Standard Export Package
- Specification
- Standard/Customized
- Trademark
- Marya
- Origin
- China
- HS Code
- 8422303090
- Production Capacity
- 100PCS/Year
- Package Size
- 350.00cm * 150.00cm * 180.00cm
- Package Gross Weight
- 3500.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
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Product Description
Marya Automatic Vial Filling Equipment for Sterile Injectable and Oral Drugs
Introduction :
The vial filling equipment is a highly efficient and automated device that is used to fill and seal vials with liquids or semi-solids, such as vaccines, medicines, and other injectable drugs. These machines are designed to increase the speed and accuracy of vial filling and sealing, and are widely used in the pharmaceutical, biotech, and cosmetic industries.
Technical Parameters
| Model | KGF4 | KGF6 | KGF8 | KGF10 | KGF12 | KGF20 |
| Applicable specifications | 2~30ml vial bottles | |||||
| Filling heads | 4 | 6 | 8 | 10 | 12 | 20 |
| Production capacity | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min |
| Stoppling qualification rate | >=99% | |||||
| Laminar air cleanliness | 100 grade | |||||
| Vacuum pumping speed | 10m3/h | 30m3/h | 50m3/h | 60m3/h | 60m3/h | 100m3/h |
| Power consumption | 5kw | |||||
| Power supply | 380V 50Hz | |||||
- The vial filling machine meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
- The whole machine can adopt a straight-line or wall-to-wall L-shaped layout to reduce the risk of cross-contamination and ensure an aseptic level.
- Applicable specification: 1ml-100ml vial (as per user's requirement)
- Production Capacity: 1000-36000BPH
- Number of filling heads: 1-20, to be selected according to the output
- Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)
- Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
- Capping qualified rate: ≥99.9%
- Compact and simple structure occupies less area;
- Stable product performance, easy and reliable operation, beautiful appearance;
- High degree of automation, few operators required;
-

- Single row or double row filling;
- Optional real-time display and printing system of sterilization temperature;
- The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
- Optional online sterilization function for the hot air circulation tunnel oven cooling section.
- Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
- Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
- The whole line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
- To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.
- Applicable for a wide range of bottle specifications, and easy to replace mould.
- The products can be customized according to customer's actual demand.
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About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "" are certified.
Company Profile
Marya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including cartridge, vial, and pre-filled syringe (PFS) filling lines. In addition, we offer self-developed supporting equipment such as isolators/RABS, solution preparation systems, and water treatment systems, and VHP sterilizers. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. We have expanded business to over 70 countries worldwide, serving clients covering European, American and other mainstream markets, including renowned pharmaceutical enterprises and official governmental institutions. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 300+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 70+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to build high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
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Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What bottle sizes are supported?
- The equipment supports vial specifications from 1ml to 100ml, customizable based on user requirements.
- Can the machine be customized?
- Yes, full customization is available, including bottle specs, filling heads (1-20), and optional configurations like labeling or blistering.
- What certifications does the equipment have?
- The machine holds CE, GMP, and ISO certifications, meeting new GMP and Pharmacopoeia standards.
- What is the warranty period?
- The equipment comes with a 1-year warranty covering mechanical defects and providing technical support.
- What is the minimum order quantity?
- The minimum order quantity is 1 Set, allowing for flexible purchasing for various production scales.
- What is the average lead time?
- Lead time is approximately one month during the off-season and 1-3 months during the peak season.
- Is OEM/ODM service available?
- Yes, both OEM and ODM services are available, with 30 R&D engineers supporting custom product development.
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