Filling and Capping One-Stop Production Line for Pharmaceutical and Food Industries

• Customization: Available
• After-sales Service: Video Online, Field Installation
• Warranty: 1 Year
• Model NO.: MARYA AB
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Filling Principle: Pressure
• Structure: Rotary
• Packaging: Syringe
• Packaging Material: Glass or Plastic
• Filling Accuracy: 99%
• Isolator: Optional
• Rejected System: Equipped
• Flow Sensor: Equipped
• CIP/SIP System: Optional
• Industry Computer: Realize Part 11
• Electrical Control Program: Equipped
• Capacity: 50-200PCS/Min
• Pump: Ceramic, Stainless Steel
• Buffer Bin: Optional
• UPS: Optional
• Syringe Sorting System: Optional
• Electric Power: 230V 3 Phase
• Air Velocity: 0.45m/S
• Filling Volume: 5ml-10ml
• Transport Package: Export Wooden Cases
• Specification: 1200*800*1800mm
• Trademark: Marya
• Origin: China
• Production Capacity: 5000
• Package Size: 200.00cm * 150.00cm * 100.00cm
• Package Gross Weight: 100.000kg

Product Description

High Precision Filling and Capping One-Stop Production Line for
Pharmaceutical and Food Industries

Product Introduction:

Are you in search of a superior integrated line for filling and capping that meets the stringent standards of the GMP and FDA? Our high-precision filling and capping one-stop line is designed specifically for small dosage and batch processing of liquid/powder pharmaceutical products such as oral solutions, syrups, essential oils, and injections. With its wide application across the pharmaceutical, food, health product, electronic, chemical industries, and scientific research fields, this line is your reliable choice for excellence.

Key Features:

• Compliance: Ensures full adherence to the latest GMP and FDA requirements for pharmaceutical manufacturing.
• Versatility: Suitable for glass or plastic bottles ranging from 1ml to 50ml, customizable based on user specifications.
• Efficiency: Capable of processing 300-3000 bottles per hour, with 1-4 filling heads selected according to production needs.
• Precision: Offers ±1% filling accuracy, determined by the characteristics of the medicine.
• Sealing Options: Includes screw capping, rolling capping, or thread-rolling capping techniques.
• Quality Assurance: Ensures a product qualification rate of ≥99.9%.
• User-Friendly Operation: Equipped with an intuitive interface, simple structure, stable performance, and precise dosing.
• Advanced Technologies: Incorporates servo motor control for high-precision filling, nitrogen filling units for oxygen isolation, and an Open-RABS isolation protection system alongside a class 100 laminar flow air purification system for contaminant-free production.

Technical Specifications:

Feature	Description
Compliance	Meets GMP and FDA standards for pharmaceutical production
Servo Control System	Automated process control for stability and efficiency
Applicable Specification	1ml-20ml vials (customizable based on user requirements)
Filling Range	0.1ml-20ml
Production Capacity	2000-30000 vials per hour
Filling Heads	2-10 (selectable based on production needs)
Filling Pump Options	Metal, peristaltic, ceramic pumps

Advantages:

• Customizable Solutions: Tailor-made configurations to meet specific production needs and product characteristics.
• High-Quality Material Handling: Frictionless transfer of stoppers and protection under laminar flow to prevent contamination.
• Environmentally Friendly: Major transmission parts are servo-driven, located inside the machine frame, precise and pollution-free.
• Advanced Control Technologies: Utilizing high-precision color touch screens, PLC automatic control, and variable frequency speed adjustment for full automatic control and monitoring.

 

 

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