GMP-Compliant Vial Processing Line Ensuring Pharmaceuticals Safety and Quality

• Customization: Available
• After-sales Service: Video Online, Video Online; Filed Installation
• Warranty: 1 Year
• Model NO.: MARYA AB
• Automatic Grade: Fully Automatic
• Material Type: Pump
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Pump
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Servo Motor
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Glass
• Finished Dosage Form: Powder
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 380V
• Condition: New
• Application: Chemical, Medical, Food
• Driven Type: Electric
• Machine Power: 1.8kw
• Filling Volume: 1-20ml
• Number of Filling Head: 2-20
• Filling Accuracy: 1%
• Choice of Various Filling Pumps: Glass Pump, Metal Pump, Peristaltic Pump, Ceramic
• Display: Real-Time Display and Printing System
• Temperature: 350ºC
• Isolation Protection System: Open-Rabs
• Transport Package: Inner Water Proof Bag, Outer Sea Worth Case
• Specification: 3800*2500*2500
• Trademark: Marya
• Origin: China
• HS Code: 8409919100
• Production Capacity: 5000pieces/Year
• Package Size: 200.00cm * 100.00cm * 200.00cm
• Package Gross Weight: 300.000kg

Product Description

 

GMP-Compliant Vial Processing Line Ensuring Pharmaceuticals Safety and Quality

Product Introduction:
     GMP-Compliant Vial Processing Line, a fully integrated and automated production line designed for the pharmaceutical industry. This state-of-the-art system is tailored to meet the rigorous demands of GMP and FDA standards, ensuring the highest level of sterility and precision in the manufacturing of liquid injections and freeze-dried powder injections.

 

Key Features:

• GMP & FDA Compliance: Every aspect of the line adheres to the latest pharmaceutical production standards.
• Versatile Layout Options: Available in both linear and L-shaped layouts to minimize cross-contamination risks.
• Wide Range of Vial Sizes: Suitable for 1ml-100ml vials, customizable based on user specifications.
• High Production Capacity: Capable of producing 1000-36000 vials per hour, with adjustable filling heads to match production needs.

     

                                                  

Advantages:

• Customizable Solutions: Capable of adapting to specific production needs and product specifications.
• Advanced Monitoring Systems: Equipped with online monitoring for critical quality factors.
• Environmentally Considerate: Features dust removal systems during capping to reduce environmental risks.
• High-Tech Control Systems: Utilizing high-precision color touch screens and PLC automatic control for reliable operation.

Applications:

• Ideal for the production of antibiotics, biopharmaceuticals, chemical pharmaceuticals, and blood products in pharmaceutical manufacturing.

Customization:
      Our AseptoVial AutoFill Line offers a range of customizable features, including CIP/SIP systems, RABS isolation protection, and air purification laminar flow systems.

Performance Features

Applicable specification	5ml-50ml vial (as per user's requirement)
Production Capacity	6000-30000BPH
Number of filling head	1-4, to be selected according to output
Filling Accuracy	≤ ±1% (according to drug characteristics)
Capping qualified rate	≥99.9%

1. The whole Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine line meets new GMP requirements, and the cleaning effect meets the new
Pharmacopoeia standards and requirements.
2. The whole Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine line can adopt a straight-line layout to reduce the risk of drug cross-contamination and ensure aseptically level.
3. Applicable specification: 5ml-50ml vial (as per user's requirement)
4.Production Capacity: 6000-30000BPH for  Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine
5. Number of filling head: 1-4, to be selected according to output
6. Filling Accuracy: ≤ ±1% (according to drug characteristics)
7. Capping qualified rate: ≥99.9% for  Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine
8.Compact and simple structure occupies less area;
9.Stable product performance, easy and reliable operation, beautiful appearance;
10.High degree of automation, fewer operators required;
11.Optional real-time display and printing system of sterilization temperature;
12.The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
13.Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
14. Various type of filling heads can be designed based on different filling volume, filling accuracy is high;
15. The feeding system adopts various aseptic material transfers, which meets the GMP requirements.
17. Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
18.Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
19.Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze
stop functions;
20. The capping machine can be equipped with a dust exhaust device, which can absorb aluminum
scraps produced during capping and thus reduce the risk of environmental pollution.
21. The whole line can be equipped with an online monitoring system to monitor key factors that affect product
quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
22.Full-line linkage control function;

 

 

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