Product Description
Marya China CE Certificate Pharmaceutical HVAC System Cleanroom Turnkey Project
Overview
Shanghai Marya is a leading EPC supplier for cleanroom systems. Clean room system is strictly in accordance with the relevant standards and ISO /GMP international quality system, which provides whole-process services including cleanroom design, R&D, material and equipment manufacturing, shipment, installation, validation and after-sales services. We have established construction, quality assurance and other production and research departments. Therefore, we can meet the purification, air conditioning, sterilization, lighting, electrical and decoration needs in diverse fields such as aerospace, electronics, pharmacy, health care, biotechnology, health food, cosmetics and new energy.
Our advantages are:
1. Our cleanroom cleanliness level is high(Class100-100000, ISO4-8, ClassA-D), the whole pharmaceutical cleanroom systems meet the requirements of GMP, WHO and other pharmaceutical standard.
2. Modular design, fast installation;
3. Construction material are CE certified;
4. High degree of safety, the important passages are equipped with safety doors, and the air duct system is designed and installed w with fire dampers;
5. From A-Z, one-stop service, including design, manufacturing, construction, validation, training and after-sale service;
6. Can accurately control the temperature, humidity, pressure difference, dust particles and the number of plank tonic bacteria in the room, and cleanroom is constructed in strict accordance with the standards of different cleanliness levels in the GMP specification;
7. The brand of cleanroom HVAC system can be specified by customer;
8. Professional installation engineers with rich experience, able to send workers abroad for installation;
9. Clean room solutions: we have a strong design team with 20 years experience in clean room area, able to design according to customers' different needs and solve their difficulties and pain points;
10. Engineering cases: Our professional team has built clean room projects for Pakistan, USA, Malta, Iran, UK, Indonesia, Tanzania a and many other countries;
11. Marya always use international TOP brand key part.
Cleanroom Service Scope
1. Clean Room Fabrication (Architecture), including: clean room partition wall system; clean room suspended ceiling system.
(1)Resistant to chemical and impact, Good seismic resistance, faster splicing and installation
(2)Unique hollow structure and the modular splicing combination method leading
(3)Panel come with steel frame four sides to avoid contamination
(4)Diversified products, high-quality insulation core materials, can be filled with different materials according to needs (glass magnesium, rock wool, magnesium oxysulfide, polyurethane)
(5)Pre-embedded conduit for wiring
(6)Advanced design makes all connection smooth, flush and cleanable
(7)Easy and fast installation system
(8)Finishing Surface can be flush connection as required.
(9)Strong walk able ceiling/false ceiling
2. Modular wall and ceiling sandwich panels
(1)Machine -made economical sandwich panel
(2)Hand-made modular sandwich panel
(3)Skin:
-Pre-painted galvanized steel (PPGI) skin
-304S.S skin
-HPL(Melamine high pressure laminate) skin
(4)Core insulation material:
(5)EPS(Expanded polystyrene)
(6)PUF (Polyurethane foam)
(7)Rock Wool (mineral wool)
(8)Paper or aluminum honeycomb
(9)With magnesium gypsum board
Technical Parameters:
Effective width |
Wall panel: 950mm 1180mm
Ceiling panel: 950mm 1180mm |
Length |
According to customer's request(less than 7500mm) |
Core Materials |
PU/Rock Wool/Glass Magnesium |
Structure |
Upper and lower layer: Color steel sheet |
Middle: PU/Rock Wool/Glass Magnesium |
Thickness |
Color steel sheet: 0.3-0.8mm
Rock wool: 50mm 75mm 100mm |
The Density of Rock Wool |
40kg/m3 -120kg/m3 |
Color |
RAL Standard |
Character |
Fireproof, heat insulation, sound proof, green and environmental friendly |
Use |
pharmaceutical & electronic clean rooms, hospital operating rooms, food processing factories, offices, etc. |
3. Clean room doors
(1)Alu frame panel doors
(2)Flush type steel skin doors
(3)HPL skin doors
(4)Stainless steel doors
(5)Auto sliding door
(6)Emergency door
4. HVAC System
HVAC design and room data: according to ISO14644-1 and CFR209E cleanliness class
Air conditioning unit (AHU)
To balance saving energy and high performance, Marya care a lot for design a good air condition system for customer.
(1)Air cooling chiller
(2)Water cooling chiller
(3)Air handling unit (AHU)
(4)Humidifier or dehumidifier
(5)Air supply ducts
(6)HEPA filter box
(7)Air return and air exhaust ducts
(8)Diffuser, grills , valves, damper and louver, fan etc
(9)Industrial Steam pipeline
(10)Cooling water pipeline
(11)Chilled water pipeline
Cleanroom Equipment
1. Air shower
Introduction:
Air shower is a kind of local purification equipment with strong versatility, which is installed between clean room and unclean room. When people and goods want to enter the clean area, they need to be blown through the air shower. The clean air can remove the dust carried by people and goods, and can effectively block or reduce the dust source into the clean area. The front and rear doors of the air shower/ cargo shower are electronic interlocking, which can also play the role of air lock to prevent the unpurified air from entering the clean area.
Characteristics:
(1) Humanized control panel design, clear indicator light indication, giving clear wind flow indication.
(2) Modular structure: the air shower chamber box adopts modular design scheme, which can be assembled into various length of air shower size according to actual needs.
(3) High performance and high sealing: using imported electronic components with stable and reliable operation performance, advanced noise-reducing mute device system and using EVA sealing materials with high sealing performance.
(4) Optional online suspended particles, floating bacteria detection, detecting the number of particles, wind speed, pressure difference, temperature and humidity in real time, and forming the curves and reports.
2. Cargo Shower
Introduction:
The cargo shower room is the necessary passage for the goods to enter the clean room. It can reduce the pollution caused by the goods entering and leaving the clean room.
Characteristics:
(1) The system adopts PLC intelligent control method. The LED display screen on the control panel can correctly display the running state of the air shower, the interlocking state of the double doors, the progress of the air shower cycle and the delay opening state.
(2) Humanized operation: humanized design of control panel and clear indication of indicator light give clear indication of cargo shower flow to users.
(3) High cleanliness and high wind speed: The two-stage filtration system of AAF primary and high efficiency filter in the United States is adopted, with no partition, low resistance and high efficiency.
(4) Modular structure: the cargo shower chamber box adopts modular design scheme, which can be assembled into various length of air shower size according to actual needs. A cargo shower is composed of one or more air shower units. For large volume air shower equipment, it can be divided into several modules, which makes production,transportation and installation particularly convenient and fast;
3. Pass Box
(1)Made of all 304 stainless steel wire drawing, beautiful and effective to avoid rust;
(2)The four-corner arc design in the cavity and has no dead corners;
(3)The double door adopts the built-in type, which is embedded in the box body, and the outer surface is flat;
(4)Equipped with dynamic pass box, which can inspect the integrity of the high-efficiency filter;
(5)Self-cleaning time is adjustable, with alarm function;