Marya GMP Standard Automatic Aseptic Vial Washing Filling Capping Production Line in Affordable Price

Product Description

Marya Vial Liquid Washing Drying Filling Stoppering Capping Line

Product Description

Overview:
This vial liquid filling line is composed of four equipment: n ultrasonic bottle washing machine, a dryer sterilizer, a filling stoppering machine, and a capping machine. It can complete a series of complex functions such as spraying water, ultrasonic cleaning, flushing of the inner and outer wall of bottles, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, (nitrogen pre-filling), filling, (nitrogen post-filling), stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, achieving automatic production of the whole process. Each machine can be used separately or work in a linkage line. This production line is mainly used for the production of vial bottle liquid injection and powder injection in pharmaceutical factories, and can be applied to the production and use of various drugs such as antibiotics, biopharmaceuticals, chemical pharmaceuticals, blood products, etc. According to the new GMP standards and international high standards, Marya caters to existing production processes with highly standardized and modular machines that are efficient, flexible, clean, hygienic, technologically mature, and customized to meet customer needs.

Our advantages are:

1. Efficient production capacity, high filling accuracy, wide range of applicable specifications, and flexible selection;
(1)Capacity: 1000-36000 bottles/hour;

(2)Filling accuracy: ≤ ± 1% (based on drug characteristics);

(3)Number of filling heads: 1-20, selected based on production volume;

(4)Capping qualified rate: ≥ 99.9%;

(5)Applicable specifications: 1ml-100ml (according to user requirements);

(6)Optional filling pump: glass pump, metal pump, peristaltic pump, ceramic pump;

(7)Optional filling method: single row or double row filling;
 

2. As one of the leading manufacturers of aseptic filling machines, Marya has years of practical experience in all aseptic filling stages of filling and capping production lines. Our machines are designed for cleanliness and hygiene, making them easy to clean and operate, ensuring the aseptic level of the entire production line; In this regard, customized protection systems can be configured.

(1)Marya's vial bottle filling line meets the new GMP requirements and ISO standards;

(2)This production line adopts a straight or wall to wall L-shaped layout to reduce the risk of cross contamination and ensure a sterile level;

(3)The components in contact with the liquid medicine are made of corrosion-free stainless steel SS 316, while the other contact surfaces are made of 304 stainless steel or POM (PE) and manufactured according to cGMP specifications, facilitating cleaning operations;

(4)Configurable Open-RABS/Close-RABS isolation and protection system and 100 level air purification laminar flow system;

(5)The capping machine can be equipped with dust exhaust apparatus to remove aluminum scraps generated during capping, reducing the risk of environmental pollution;

(6)Configurable online CIP/SIP system;

(7)Configurable sterilization temperature real-time display and printing system;
 

3. Adopting the latest high-end technology, with a high degree of automation and stable performance;

(1)Multiple control technologies can be adopted: high-precision color touch screen operation monitoring, PLC automatic control and automatic protection, main machine frequency conversion speed regulation, etc; 

(2)The tunnel type hot air circulation oven has uniform heat distribution and good heat source removal effect;

(3)Equipped with full line linkage function, with front and rear equipment linkage control;
 

4. Other optional functions, customized according to your needs;

(1)It can be configured with high-performance functions such as bottle free stop filling, bottle free stoppage, bottle free capping, and linkage bottle squeezing shutdown;

(2)The entire line can be configured with an online monitoring system, which can monitor key factors that affect product quality, such as dust particles, airborne dust bacteria, wind speed, wind pressure, etc.

Product parameters:

Product Model	MYXY-4	MYXY-6	MYXY-8	MYXY-10	MYXY-12	MYXY-20
Specifications(ml)	2-30(vial bottles)
Output(pcs/min)	50-100	80-150	100-200	150-300	200-400	250-500
Filling Heads	4	6	8	10	12	20
Power Supply	380V 50HZ
Stoppering Qualified Rate	≥99%
Laminar air cleanliness	ISO 100/Class A

Overall, the high-performance, high efficiency, and high flexibility of the Marya vial liquid washing drying filling stoppering capping line will bring safe and reliable results to your production. Our overall production line concept saves you long planning time because we can provide you with comprehensive solutions that meet various needs.
 

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