Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays
Contact Supplier
Product Highlights
- Optional integration of CIP and SIP modules for the filling system enables in-place cleaning and sterilization.
- Optional nitrogen purging system effectively prevents oxidation of the product.
- Independent servo-driven capping with precise and adjustable torque prevents thread stripping, bottle breakage, and poor sealing.
- Compatible with 5-30 ml glass bottles and a variety of spray pump heads, supporting tool-free quick changeover.
Product Attributes
- Customization
- Available
- After-sales Service
- Provided
- Certification
- CE, GMP, ISO
- Condition
- New
- Customized
- Customized
- Main Material
- Stainless Steel
- Voltage
- 380V
- Warranty
- 1 Year
- Filling Capacity
- 10,000-12,000 Bottles/Hour
- Filling Volume
- 5-30 Ml Glass / Plastic Bottles
- Finished Dosage Form
- Liquid
- Precision
- High Precision
- Computerized
- Computerized
- Type
- Pharmaceutical Machine
- Filling Accuracy
- ≤±1%
- Product Qualification Rate
- ≥99.9%
- Sterilization Temperature
- 300-350℃
- Water Consumption
- 0.6-1t/H
- Air Consumption
- 20 M³/H, Working Pressure 0.3-0.6 MPa
- Transport Package
- Wooden Case
- Specification
- 3500*1500*1800mm
- Trademark
- Marya
- Origin
- China
Product Images of Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays
-
Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays -
Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays -
Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays -
Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays -
Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays -
Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays -
Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays
Find Similar Products
Product Description
Maya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays
This high-speed fully automatic glass-bottle nasal spray filling line is specialized in the development of high-precision, aseptic, and large-scale mass production of nasal spray preparations, suitable for a variety of water-based materials including medical nasal sprays, physiological saline, nasal care solutions, and antibacterial sprays. The equipment adopts an integrated modular design, completely covering automated processes such as bottle unscrambling and feeding, internal and external spray washing with purified water / water for injection, far-infrared tunnel sterilization and drying, aseptic filling, precision capping, visual inspection and rejection, as well as labeling and coding, enabling fully unmanned, continuous closed-loop production.
Application
(1) Pharmaceutical Products
Production of sterile pharmaceutical spray formulations, including sterile saline nasal sprays, prescription nasal solutions, anti-allergic nasal preparations, and anti-inflammatory nasal care liquids.
(2) Medical Devices
Mass production of medical device products such as Class II seawater nasal irrigation solutions, children-specific nasal sprays, and physiological seawater nasal care sprays.
(3) Daily Chemical & Disinfection Products
Production of daily care spray products, including nasal moisturizing care sprays, antibacterial protective sprays, and household mild disinfection sprays.
(4) Production Scenarios
Suitable for a full range of scenarios, including GMP-certified aseptic cleanrooms, high-grade medical production workshops, standardized mass production for export markets, and OEM/ODM contract manufacturing for brand-customized batch production.
Features
Washing Machine:
(1) Adopts a two-water-one-air alternating spray rinsing method, providing comprehensive bottle cleaning with no residual liquid and no dead corners.
(2) An optional ultrasonic cleaning module is available upon request, suitable for high-purity aseptic production scenarios, effectively removing particulate impurities from bottles to ensure filling cleanliness standards.
Tunnel:
(1) Equipped with far-infrared electric quartz heating tubes, offering high thermal efficiency, energy savings, and durable performance with stable sterilization and drying results.
(2) Utilizes a stainless-steel mesh belt with variable-frequency drive for smooth operation and adjustable speed, accommodating various production capacity requirements.
(3) Features a partitioned design with independent heating and cooling sections, plus a thickened aluminum silicate fiber insulation layer for effective temperature retention and lower energy consumption.
(4) Includes a dedicated top moisture-exhaust structure that rapidly removes water vapor, improving drying and sterilization efficiency and ensuring aseptic production quality.
Filling & Capping Machine:
(1) Equipped with a servo control system and high-precision photoelectric detection, intelligently implements no-filling-no-bottle, no-stoppering-no-bottle, and no-capping-no-bottle, preventing defective products at the source.
(2) Servo-driven metering pumps ensure accurate filling, combined with anti-drip suck-back technology and submerged bottom filling to minimize bubble generation, achieving high filling precision and consistent product appearance.
(3) Optional integration of CIP and SIP modules for the filling system enables in-place cleaning and sterilization.
(4) Optional nitrogen purging system effectively prevents oxidation of the product.
(5) Independent servo-driven capping with precise and adjustable torque prevents thread stripping, bottle breakage, and poor sealing.
(6) Compatible with 5-30 ml glass bottles and a variety of spray pump heads, supporting tool-free quick changeover.
(7) Integrated functions include leakage rejection, on-line seal-integrity inspection, and automatic alarm interlock shutdown in case of abnormalities.
(8) Can be equipped with laminar flow hoods or isolators to meet the aseptic production requirements of high-grade sterile workshops.
Product Parameters
| Production Capacity | 10,000 - 12,000 bottles/hour |
| Applicable | 5 - 30 ml glass / plastic bottles |
| Filling Heads | 18 heads |
| Capping Heads | 12 heads |
| Filling Accuracy | ≤±1% |
| Product Qualification Rate | ≥99.9% |
| Sterilization Temperature | 300-350ºC |
| Water Consumption | 0.6-1t/h |
| Air Consumption | 20 m³/h, working pressure 0.3 - 0.6 MPa |
| Power Supply / Total Power | 220/380V, total power ≤ 90 kW |
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "
" are certified.
){kind=link}
Company Profile
Marya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including cartridge, vial, and pre-filled syringe (PFS) filling lines. In addition, we offer self-developed supporting equipment such as isolators/RABS, solution preparation systems, and water treatment systems, and VHP sterilizers. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. We have expanded business to over 70 countries worldwide, serving clients covering European, American and other mainstream markets, including renowned pharmaceutical enterprises and official governmental institutions. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 70+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 70+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What types of products can this machine handle?
- It is suitable for water-based materials including medical nasal sprays, physiological saline, nasal care solutions, antibacterial sprays, and daily chemical disinfection products.
- What is the production capacity of the line?
- The machine has a production capacity of 10,000 to 12,000 bottles per hour, depending on the specific configuration and bottle size.
- Is customization available for this equipment?
- Yes, full customization is available. You can customize filling capacity, volume (5-30 ml), and the line supports OEM/ODM contract manufacturing.
- What certifications does the equipment have?
- The equipment is certified with CE, GMP, and ISO standards to ensure compliance with pharmaceutical and medical device production requirements.
- What is the warranty period for this machine?
- We provide a 1-year warranty for the machine, along with provided after-sales service support.
- What is the minimum order quantity (MOQ)?
- The minimum order quantity is 1 set, allowing for flexible procurement for various production scales.
- How does the machine ensure aseptic production?
- It features far-infrared tunnel sterilization, optional ultrasonic cleaning, and can be equipped with laminar flow hoods or isolators to meet high-grade sterile workshop requirements.
Send your message to this supplier
People who viewed this also viewed
-
-
-
US$350,000.00-400,000.00 / Piece
-
-
-
-
US$10,000.00 / Piece
-
-
Find Similar Products By Category
- Supplier Homepage
- Products
- Sterile Pharmaceutical Filling Line
- Nasal Spray Filling Line
- Marya Pharmaceutical Automatic Nasal Spray Filling Line for Children's Nasal Wash Sprays
Related Categories
Hot Searches
- Production Line Factories
- Automatic Line
- Spray Set Factories
- Spray Can Factories
- Spray Can Line
- Steel Spray Line
- Spray Coating Line
- Painting Spray Line
- Auto Spray Line
- Production Line Trends
- Nasal Spray Filling Line Bulkbuy