Marya China Manufacturer Professional Pharmaceutical Provider Vial Powder Filling Machine for Drug Production
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Product Highlights
- Full GMP Compliance: Meets new GMP requirements and Pharmacopoeia standards for sterile powder filling.
- High Production Capacity: Output ranges from 6000 to 30000 bottles per hour based on configuration.
- Customizable Configuration: Color, size, and filling heads are fully customizable to user requirements.
- Aseptic Production Design: Straight-line layout reduces cross-contamination risk and ensures aseptic levels.
- Advanced Automation Control: Features PLC control, frequency conversion, and high-precision touch screen monitoring.
- High Capping Efficiency: Capping qualified rate reaches 99.9% with optional dust exhaust devices.
- Flexible Bottle Compatibility: Supports 5ml-50ml vials with easy mold replacement for various specifications.
Product Attributes
- Customization
- Available
- After-sales Service
- Online Instruction
- Warranty
- 1 Year
- Model NO.
- MY-04
- Type
- Piston Filling Machine
- Automatic Grade
- Automatic
- Material Type
- Liquid
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Capacity Cup
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Pneumatic Lifting
- Structure
- Rotary
- Packaging
- Bottle
- Packaging Material
- Plastic
- Function
- Filling
- Size
- 130*150*150cm
- Color
- Customized
- Usage
- Filling Machine
- Certificate
- ISO
- Transport Package
- Customized
- Specification
- Customized
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 50000 Pieces/Year
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Product Description
The vial powder filling production line is composed of ultrasonic bottle washing machine, dryer sterilizer, filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line, which is mainly used in production of vial sterile powder filling.
Performance Features
3. Applicable specification: 5ml-50ml vial (as per user's requirement)
4. Production Capacity: 6000-30000BPH
5. Number of filling head: 1-4, to be selected according to output
6. Filling Accuracy: ≤ ±1% (according to drug characteristics)
7. Capping qualified rate: ≥99.9%
8. Compact and simple structure, occupies less area;
9. Stable product performance, easy and reliable operation, beautiful appearance;
10. High degree of automation, fewer operators required;
11. Vial powder filling machine uses single head filling or multiple head filling;
12. Optional real-time display and printing system of sterilization temperature;
13. The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
14. Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
15. Various type filling heads can be designed based on different filling volume, filling accuracy is high;
16. The feeding system adopts various aseptic material transfer, which meets GMP requirement.
17. Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
18. Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
19. Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
20. The capping machine can be equipped with dust exhaust device, which can absorb aluminum scraps produced during capping
and thus reduce the risk of environmental pollution.
21. The whole line can be equipped with online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
22. Full-line linkage control function;
23. To realize fully automatic control and monitoring of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.
24. Applicable for wide range of bottle specifications, and easy to replace mould.
25. The products can be customized according to actual demand of customers.
| Vial Power Filling Production Line | |
| Applicable specification | 5ml-50ml (as per user's requirement) |
| Production Capacity | 6000-30000BPH |
| Number of filling head | 1-4 (according to the output) |
| Filling Accuracy | ≤±1% (according to drug characteristics) |
| Capping qualified rate | ≥99.9% |






Vial Powder Filling Machine
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "" are certified.
Company Profile
Maya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including vial, pre-filled syringe (PFS), and cartridge filling lines. In addition, we offer self-developed supporting equipment such as isolators, solution preparation systems, and water treatment systems. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
With branch offices located in Shanghai, Hong Kong, Osaka, Changsha, and Guangzhou. With three factories and a team of experts and technicians boasting over 20 years of experience in the pharmaceutical and medical industries, Marya has successfully partnered with pharmaceutical companies and governmental authorities in 60 countries.
Our expertise encompasses factory construction and securing GMP and FDA certifications. We are dedicated to our clients' success, ensuring they enjoy a worry-free and satisfying experience. Our commitment lies in helping clients design and provide high-standard customized aseptic pharmaceutical engineering solutions.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 60+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 60+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What is the production capacity of the machine?
- The production capacity ranges from 6000 to 30000 bottles per hour (BPH).
- Can the machine be customized?
- Yes, the machine offers full customization including color, size, and filling head options.
- What bottle sizes are supported?
- The machine is applicable for vials ranging from 5ml to 50ml.
- Does the machine meet GMP standards?
- Yes, the entire dry powder filling line meets new GMP requirements and Pharmacopoeia standards.
- What is the warranty period?
- The machine comes with a 1-year warranty.
- Is OEM and ODM service available?
- Yes, both OEM and ODM services are available for this product.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
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