Customization: | Available |
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After-sales Service: | Video Online, Field Installation |
Warranty: | 1 Year |
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Automatic Pre-Filled Liquid Syringe Filling Plugging Machine
for Cosmetic Gel Medical
This advanced machine is specially designed for the fully automated filling and plugging of pre-filled syringes with liquid materials such as cosmetic gels and medical solutions. Equipped with high-precision servo motor-driven metering pumps, it achieves filling accuracy within ±0.5%, suitable for syringes ranging from 0.1mL to 50mL. The all-stainless-steel structure, combined with a sterile isolation chamber, complies with GMP standards and supports CIP/SIP online cleaning and sterilization. The intelligent control system features a user-friendly HMI (Human-Machine Interface), enabling storage of multiple process parameters for one-click task switching. A vision inspection module is integrated to monitor fill volume,
Optional Configurations:
- CIP/SIP cleaning system
- Nitrogen filling unit
- Vacuum filling system
- Open-RABS isolation protection & Class 100 laminar flow
- Fully closed aseptic isolation (Isolator) & BIBO systems
- Robot collaborative control (film tearing, de-lining, filling, plugging, weighing)
Item | Details |
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Application Specifications | 1ml - 20ml (according to user specifications) |
Filling Range | 0.1ml - 20ml |
Production Capacity | 2000 - 30,000 bottles per hour (bph) |
Number of Filling Heads | 2 - 10 pieces, selected according to capacity |
Filling Pump Types | Metal pump, peristaltic pump, ceramic pump |
Filling Accuracy | ≤ ± 1% (depending on the characteristics of the medicine) |
Pass Rate | ≥ 99.9% |
Drive Method | Main drive components are servo-driven, located at the lower part of the machine frame |
Control Technology | PLC automatic control, high-precision color touch screen monitoring, variable frequency speed regulation, automatic protection |
Key Functional Configurations | - No bottle no filling/no capping - Linked bottle squeeze stop function - Automatic calibration of filling volume |