Marya Pharmaceutical Vial Filling & Capping Turnkey Filling Line for GMP Production
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Product Highlights
- GMP & FDA Compliant Design: Manufacturing and assembly meet new GMP and FDA requirements for aseptic production.
- Flexible Customization: Full customization available for filling heads (1-20), capacity, and layout (straight or L-shaped).
- Automated Control System: PLC automatic control with high-precision colored touch screen and automatic protection features.
- Integrated Turnkey Line: Integrates washing, drying, filling, stoppering, and capping into one seamless aseptic process.
- Overseas After-Sales Support: Engineers available to service machinery overseas with field maintenance and online support.
- High Pass Rate: Stoppling qualification rate >=99% and rolling cover pass rate of 99.9%.
- Wide Application Scope: Suitable for vaccines, antibiotics, biopharmaceuticals, chemical pharmaceuticals, and blood products.
Product Attributes
- Customization
- Available
- After-sales Service
- Engineers Available to Service Machinery Overseas
- Certification
- CE, FDA, GMP, ISO
- Condition
- New
- Customized
- Customized
- Fill Range
- 2-30ml
- Filling Principle
- Pressure
- Machine Type
- Vial Filling Machine
- Main Material
- Stainless Steel
- Voltage
- 380V
- Warranty
- 1 Year
- Type
- Washing Filling Sealing Machine
- Automatic Grade
- Automatic
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Capacity Cup
- Packaging Container Lifting Structure
- Pneumatic Lifting
- Structure
- Linear
- Packaging
- Bottle
- Packaging Material
- Glass
- Usage
- Inner Packing
- Drive Mode
- Servo Motor
- Service
- Filed Maintenance and Online Support
- Transport Package
- Export Wood Cases
- Specification
- Standard/ Customized
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 5000
Product Images of Marya Pharmaceutical Vial Filling & Capping Turnkey Filling Line for GMP Production
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Product Description
Introduction
The vial filling production line is composed of washing machine, tunnel, filling and stoppering machine, capping machine. It can integrate bottle washing, drying, filling, stoppering and capping in one machine, enabling the whole process of aseptic preparation production. Each machine can be used separately or in linkage line. The whole line is mainly suitable for the production of vaccines, antibiotics, biopharmaceuticals, chemical pharmaceuticals, blood products, etc.
Technical Parameters
| Model | KGF4 | KGF6 | KGF8 | KGF10 | KGF12 | KGF20 | |||||||
| Applicable specifications | 2~30ml vial bottles | ||||||||||||
| Filling heads | 4 | 6 | 8 | 10 | 12 | 20 | |||||||
| Production capacity | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min | |||||||
| Stoppling qualification rate |
|
||||||||||||
| Laminar air cleanliness | 100 grade | ||||||||||||
| Vacuum pumping speed | 10m3/h | 30m3/h | 50m3/h | 60m3/h | 60m3/h | 100m3/h | |||||||
| Power consumption | 5kw | ||||||||||||
| Power supply | 380V 50Hz | ||||||||||||
Key Features & Benefits:
- The whole line design, materials, manufacturing, assembly and debugging all meet the requirements of the new GMP or FDA, and the bottle cleaning effect of the bottle is in line with the new pharmacopoeia standards and requirements;
- The whole line can be straight layout, or wall-type L-shaped layout to reduce the risk of drug cross pollution and provide the level of aseptic protection;
- Applicable specifications: 1ml-100ml vial bottle (according to the specifications provided by the user);
- Production capacity of 1,000-36,000 bottles per hour;
- Number of filling heads: 1-20 heads, selected according to the production requirements;
- Filling accuracy: ± 1% (determined according to drug characteristics);
- A variety of filling pump form selection: glass pump, metal pump, peristaltic pump, ceramic pump;
- Pass rate of rolling cover: 99.9%;
- Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
- To realize fully automatic control and monitoring of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used;










About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "" are certified.
Company Profile
Marya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including cartridge, vial, and pre-filled syringe (PFS) filling lines. In addition, we offer self-developed supporting equipment such as isolators/RABS, solution preparation systems, and water treatment systems, and VHP sterilizers. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. We have expanded business to over 70 countries worldwide, serving clients covering European, American and other mainstream markets, including renowned pharmaceutical enterprises and official governmental institutions. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 300+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 70+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to build high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What is the warranty period for this machine?
- The machine comes with a 1-year warranty.
- What certifications does the equipment have?
- The equipment is certified with CE, FDA, GMP, and ISO.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- Can the machine be customized?
- Yes, full customization and flexible customization are available, including filling heads and layout.
- What is the average lead time for production?
- The lead time is 1-3 months during peak season and one month during the off-season.
- What payment terms are accepted?
- Accepted payment terms include LC, T/T, D/P, PayPal, Western Union, Small-amount payment, and Money Gram.
- Is OEM and ODM service available?
- Yes, both OEM and ODM services are available.
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