Shanghai Marya Pharmaceutical Advanced Automatic High-Throughput Liquid Vial Filling & Sealing System

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: MARYA AB
• Type: Piston Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Application: Chemical, Medical, Food
• Driven Type: Electric
• Machine Power: 1.8kw
• Filling Volume: 1-20ml
• Number of Filling Head: 2-20
• Filling Accuracy: 1%
• Choice of Various Filling Pumps: Glass Pump, Metal Pump, Peristaltic Pump, Ceramic
• Automation: High Degree
• Display: Real-Time Display and Printing System
• Temperature: 350ºC
• Isolation Protection System: Open-Rabs
• Monitor: Production Process
• Bottle Specifications: Wide Range
• Automatic Protection: Equipped
• PLC Automatic Control: Equipped
• Transport Package: Export Wooden Cases
• Specification: 3800*2500*2500
• Trademark: Marya
• Origin: China
• HS Code: 8409919100
• Production Capacity: 5000pieces/Year
• Package Size: 200.00cm * 150.00cm * 200.00cm
• Package Gross Weight: 500.000kg

Product Description

ge Machine for Injection

Shanghai Marya Pharmaceutical Advanced Automatic High-Throughput
Liquid Vial Filling & Sealing System

Overview

This fully integrated production line consists of four key pieces of equipment: an ultrasonic vial washer, sterilization and drying machine, filling and stoppering machine, and capping machine. It performs complex functions such as water spraying, ultrasonic cleaning, bottle internal and external wall rinsing/flushing, preheating, drying sterilization, pyrogen removal, cooling, vial sorting, (pre-nitrogen filling), filling, (post-nitrogen filling), stopper sorting, compression, cap sorting, and capping, achieving fully automated production throughout the entire process. Each machine can operate independently or as part of the integrated line, primarily designed for the production of Xilin vial injections and freeze-dried powder injections in pharmaceutical factories, applicable to the production of antibiotics, biopharmaceuticals, chemical drugs, blood products, and various other medications.

     

 

Item	Description
Composition	Ultrasonic Vial Washer, Sterilization & Drying Machine, Filling & Stoppering Machine, Capping Machine
Functionality	Complete automation for vial cleaning, sterilization, filling, stoppering, and capping
Layout Options	Straight-line or Wall-mounted L-shaped layout
Applicable Bottle Size	1ml-100ml vials (customizable based on user specifications)
Production Capacity	1000-36000 vials/hour
Filling Heads	1-20 heads, selectable based on production needs

                                                  

 

Performance Features

1. The whole Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine line meets new GMP requirements, and the cleaning effect meets the new
Pharmacopoeia standards and requirements.
2. The whole Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine line can adopt a straight-line layout to reduce the risk of drug cross-contamination and ensure aseptically level.
3. Applicable specification: 5ml-50ml vial (as per user's requirement)
4.Production Capacity: 6000-30000BPH for  Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine
5. Number of filling head: 1-4, to be selected according to output
6. Filling Accuracy: ≤ ±1% (according to drug characteristics)
7. Capping qualified rate: ≥99.9% for  Pharmaceutical Machinery Vial Powder Screw Filling Capping Production Machine
8.Compact and simple structure occupies less area;
9.Stable product performance, easy and reliable operation, beautiful appearance;
10.High degree of automation, fewer operators required;
11.Optional real-time display and printing system of sterilization temperature;
12.The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
13.Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
14. Various type of filling heads can be designed based on different filling volume, filling accuracy is high;
15. The feeding system adopts various aseptic material transfers, which meets the GMP requirements.
17. Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
18.Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
19.Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze
stop functions;
20. The capping machine can be equipped with a dust exhaust device, which can absorb aluminum
scraps produced during capping and thus reduce the risk of environmental pollution.
21. The whole line can be equipped with an online monitoring system to monitor key factors that affect product
quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
22.Full-line linkage control function;
23.To realize fully automatic control and monitor of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation, and other control technologies are used.
24.Applicable for a wide range of bottle specifications, and easy to replace mold.
25.The products can be customized according to the actual demand of customers.

 

About Us

Workshop

Certificate

Project case

Our Customer

Exhibition & Our Team

Packaging & Shipping

Direct Manufacturer Supply Vial Liquid Filling Production Line Including Filling Sealing Machine