Marya Plastic Bottle Ampoule Forming Filling Sealing Machine for Pharmaceutical

• Customization: Available
• Certification: CE, GMP, ISO
• Condition: New
• Model NO.: MY-CL-06
• Customized: Customized
• Main Material: Plastic
• Voltage: 380V
• Warranty: 1 Year
• Suitable Size: 1-20ml Glass Ampoule
• Function: Liquid
• Application: Chemical, Medical, Food
• Filling Machine Power: 1.8kw
• Material: 304/316L Stainless Steel
• Package Type: Glass Ampoule Bottle
• Process Type: Washing Sterilizing Filling Stoppering Capping
• Production Speed: 50-600bpm
• Filling Accuracy: 1%
• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Transport Package: Wooden Package
• Specification: 3500*1500*1800mm
• Trademark: MARYA
• Origin: China
• HS Code: 8422303090
• Production Capacity: 100 Unit/Year

Product Description

Product Description

Glass Ampoule Filling And Sealing Machine Production Line

        Ampoule filling and sealing production line is composed of ultrasonic bottle washing machine, dryer sterilizer and ampoule filling and sealing machine. It can complete spraying water, ultrasonic cleaning, air & water flushing of inner and outer wall of ampoule bottle, preheating, drying and sterilization, heat source removing, cooling, (nitrogen pre-filling), filling, (nitrogen post-filling), ampoule sealing and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line. The whole line is mainly used for ampoule injections filling in pharmaceutical factories and the general type can also be used for antibiotic vial injection filling or powder filling.

                              

 Parts 1:         Ultrasonic Washing Machine 

                 The bottle washing machine adopts mechanical hands to clamp the bottles ,suitable for 1-20ml Ampoule bottle.The Water gas spray needles adopts the reciprocating tracking insertion mode for bottle washing featured by good washing effect and energy saving ,it is also provided with a device that prevents the needle holder from shaking to enhance the accuracy of the spray needles ,so that cross contamination is avoided and GMP requirement are met.

    

         The buffer block is installed before the bottle feeding screw of the bottle washing machine to protect the screw and reduce bottle breakage.Bottle discharging is realized by the integral imported synchronous belt that is connected to the bottle pushing block and conveys Vials with stable and reliable running.

 

Parts 2:         Sterilization Tunnel 

         Adopts hot air circulation heating with even temperature and energy saving.

The oven is provided with the function of protecting against sudden power-off to ensure safe running .

can be equipped with the differential pressure automatic balancing and regulating system to reduce the problems of deviation at the high temperature section caused by unbalanced differential in the room and oven ,temperature rise in the filling room ,washing and drying room,etc .is provided with DOP inspection ports(including inspection ports for wind pressure,wind speed and dust particles) ,The Cooling section in the oven is provided with the sterilization function,Conveying belt can be equipped with ultrasonic  and CIP cleaning systems,The oven cavity can be subject to all-round ,multi -angle high pressure water washing.
 

Parts 3:        Filling and Sealing Machine

            The filling machine adopts the horizontal synchronous belt bottle conveying mode ,featured by high speed,accurate bottle distribution and convenient replacement of parts.The Conveying plane where the bottle bottom is located has a certain distance to the work table ,so as to benefit the passing of the 100-grade laminar flow and avoid turbulent flow of polluted  liquid medicines.

 

         The stoppering part of the filling machine adopts horizontal stopper conveying and horizontal round disc stopper suction,featured  by convenient observation ,easy feeding and high-speed stopper conveying.The filling machine can be equipped with the ceramic pump,stainless steel pump and peristaltic pump.The filling machine is provided with the functions of no filling in case of no bottle and no stoppling in case of no bottle,The filling machine can be equipped with the servo filling system (Delta,Mitsubishi,Schneider).                            

Performance Features:

Product Filling Head	6 Head	8 Head	10 Head	12 Head	16 Head
Suitable Size	1-20ml(ampoule)				1-10ml(ampoule)
Production Capacity(pcs/h)	6000-16000	8000-21000	10000-24000	12000-30000	16000-36000
Power Supply	380V 50HZ
Power Capacity(KW)	78	78	80	90	90
Total Weight(KG)	8900	8900	9400	9700	10100
Overall Size(mm)	9100*2200*2450	9100*2200*2450	9260*2200*2450	9910*2200*2450	10042*2200*2450

1.The whole Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine  line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
2.The whole Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine  line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level.
3.Applicable specification: 1ml-20ml ampoule (as per user's requirement)
4.Production Capacity for Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine : 12000-36000BPH
5.Number of filling head: 2-20, to be selected according to output
6.Filling Accuracy: ≤ ±1% (according to drug characteristics)
7.Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
8.Compact and simple structure, occupies less area;
9. Stable product performance, easy and reliable operation, beautiful appearance;
10. High degree of automation, fewer operators required;
11.Various sealing gas supply methods such as natural gas or hydrogen and oxygen gas;
12.Optional real-time display and printing system of sterilization temperature;
13.The maximum sterilization temperature of hot air circulation tunnel oven is 350ºC;
14. The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
15.Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
16.Optional high-performance no-bottle-no-filling function and squeeze stop function;
17.The filling machine can be equipped with online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
18.Full-line linkage control and operation function for Pharmaceutical Automatic Ampoule Washing Sterilizing Filling Sealing Production Machine ;
19.To realize fully automatic control and monitor of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.
20.Applicable for wide range of bottle specifications, and easy to replace mould.
21.The products can be customized according to customer's actual demand.

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