Marya Fully Automatic Nest Type Pfs Filling Machine for Gel Medical Liquid Supplier

• Customization: Available
• After-sales Service: Field Installation, Commissioning and Training
• Warranty: 1 Year
• Model NO.: MY-PFS
• Type: Piston Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Applications: 1ml - 20ml
• Capacity: 2000-30000 Bph
• Transport Package: Wooden Packing
• Specification: Standard/Customized
• Trademark: Marya
• Origin: China
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya fully automatic nest type pfs filling machine  for Gel Medical Liquid supplier

Product Description

As a portable package for a variety of highly active injectable drugs such as innovative biologics, syringes improve the accuracy of medication and make expensive drugs easier to handle. Efficiency and product and protection for operator are essential throughout the filling process, from de-nesting to filling and sealing. We will offer a diverse range of fully automatic syringe filling lines for maximum product safety and process flexibility.

Aseptic prefilled syringe filling and sealing line is mainly used for the unpacking, film tearing, filling and stoppering of disposable syringes, cassette bottles and vial bottles in honeycomb trays in pharmaceutical factories to realize the filling and sealing of pharmaceutical liquid. It is mainly used for the production and packaging of vaccines, monoclonal antibodies, small molecule heparin, insulin, hyaluronic acid and other sterile products.

The use of this production line for the filling and sealing of disposable liquid medicine can reduce the additional filling amount of liquid medicine, and the residual amount of liquid medicine is small when used, which can improve the utilization rate of liquid medicine, so as to effectively reduce the cost. Aseptic prefilled syringe filling and sealing line  adopts box-type disposable syringe bottles, cassette bottles and vial bottles, without the need for bottle cleaning and sterilization, so there is no need to configure cleaning machines, dryers and other equipment, which can reduce equipment costs and reduce the risk of pollution. Stopper after filling, the exposure time of the liquid is short, and the pollution risk is small.Vacuum stoppering method can be adopted with less residual air after stoppering, residual amount < 20μL, which may meet the requirements of high oxygen residue of drugs.
This line is used for commercial production in medium and high speed volumes and provides a low-risk, flexible treatment for sterile syringes.

Performance Features:

• The design, materials, manufacturing, assembly and commissioning of the whole pre-filled syringe manufacturing process are in accordance with the new GMP regulations.
• The design, materials, manufacturing, assembly and commissioning of the whole pre-filled syringe manufacturing process are in accordance with the new GMP regulations.
• Applications: 1ml - 20ml (according to user specifications);
• Applications: 1ml - 20ml (according to user specifications);
• Capacity: 2000-30000 bph
• Filling head of pre-filled syringe filling machine: 2-10 pcs, choose according to capacity;
• Various types of filling pump options:  metal pump, peristaltic pump, ceramic pump;
• Filling accuracy: ≤ ± 1% (depending on the characteristics of the medicine).
• Pass rate ≥99.9% 
• Automatic removal and return of the syringe from the honeycomb tray by means of a servo system combined with a cylinder;
• Fully automatic production control with intelligent testing devices at the core stations;
• No friction between the contact surface of the pluger and the drug solution and the bottom rail during transport. The stopper is always protected by laminar flow, avoiding the risk of particles and contamination;
• The main drive components of the machine are servo-driven and are located in the lower part of the machine frame, which allows precise positioning and avoids pollution of the environment;
• It can be equipped with a servo motor controlled filling pump for filling, which is highly accurate and easy to adjust;
• Configurable filling system CIP/SIP system;
• A nitrogen filling unit can be configured to isolate the medicinal solution from oxygen;
• Configurable with Open-RABS isolation protection system and Class 100 air purification laminar flow system;
• Fully automatic control and monitoring of the production process using control technologies such as high-precision colour touch screen operation and monitoring, PLC automatic control, automatic protection and mainframe variable frequency speed regulation;
• Customization of related products can be made according to the actual needs of customers;  
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