Marya GMP Standard Automatic Glass Plastic Bottle Liquid Syrup Filling Capping Machine Production Line
Main Application
Our cutting-edge Oral Syrup Liquid Filling and Capping Line seamlessly integrates four advanced equipment units - a bottle unscrambler, bottle washing machine, tunnel sterilization oven, and liquid filling and capping machine - delivering unparalleled automation and flexibility for efficient production operations.
Comprehensive Automated Production Cycle
- Fully automated bottle unscrambling, cleaning, preheating, sterilization, drying, cooling, filling, and screw/roll capping
- Streamlines the entire manufacturing process into a seamless, controlled flow
Flexible Independent or Integrated Operations
- Each equipment unit can operate independently or as part of the fully integrated line
- Allows for tailored configurations to meet your unique production needs
Wide-Ranging Product Versatility
- Suitable for filling and packaging syrups, tinctures, wines, health products, beverages, sauces, and other liquids
- Accommodates products with varying viscosities across pharmaceutical and food industries
Stringent Quality Control and Compliance
- Adheres to rigorous industry standards and best practices
- Ensures consistent product quality, integrity, and safety
Future-Proof Scalability and Customization
- Modular design allows for flexible configurations and future expansions
- Tailorable to meet your evolving production demands and growth
Streamline your liquid product manufacturing with our cutting-edge Oral Syrup Liquid Filling and Capping Line, delivering unmatched automation, versatility, and operational excellence across diverse applications. Contact us today to explore this state-of-the-art solution.
Technical Parameter
Suitable Product Range |
glass or plastic bottles (change specification parts properly) |
Power Supply |
220V/380V50Hz |
Power |
2kw |
Filling Error |
1% |
Vacuum Degree |
-6x10-2Mpa 203m/h |
Compress Air Pressure |
0.3~0.4Mpa 20m3/h |
Filling Head |
1-24 pcs, choose according to capacity |
Auto Stoppering Rate |
>=99.5% |
Single Machine Noise |
<=70db |
Weight |
980kg |
Dimension |
3100x1100x1650(mm) |
*The data is for reference only, please contact us for details.
Performance
Stringent Regulatory Adherence
- Entire line designed, manufactured, assembled, and installed in full compliance with GMP standards
Advanced Engineering for Optimal Performance
- Cutting-edge design with robust construction and high-capacity output
- High degree of automation and electromechanical integration for reliable, stable operations
- Strong versatility minimizes operator requirements
Versatile Product Range
- Accommodates 10ml to 500ml glass/plastic bottles (customizable per specifications)
High-Speed, High-Capacity Throughput
- Output capacities from 2,000 to 24,000 bottles per hour
- 1 to 24 filling heads, tailored to desired throughput
Flexible, Accurate Filling Capabilities
- Choice of glass, metal, peristaltic, or ceramic filling pumps
- Filling accuracy ≤ ±1% (varies with product characteristics)
- Pass rates ≥99%
User-Friendly Operation
- Simple operating data adjustments and high-precision filling
- Easy-to-use system with intuitive controls
Stringent Cleaning and Sterilization
- Bottle cleaning meets new pharmacopeia standards
- Tunnel hot air circulation oven with real-time temperature display/printing
- Maximum sterilization temperature of 350°C
Stringent Regulatory Compliance
- Entire line designed, manufactured, assembled, and installed per GMP standards
Advanced Engineering
- Cutting-edge design with robust construction and high throughput capacity
- High automation and electromechanical integration for reliable operations
- Versatile turntable or linear structure configurations
Wide Product Range
- Fills 10ml to 500ml glass/plastic bottles (customizable)
High-Speed Output
- Up to 24,000 bottles per hour
- 1 to 24 filling heads tailored to desired throughput
Precise Filling Capabilities
- Multi-pump options: glass, metal, peristaltic, ceramic
- Filling accuracy ≤±1% based on product characteristics
- Unique anti-foam filling curve for foam-prone liquids
- Pass rates ≥99%
User-Friendly Operation
- Simple data adjustments and high-precision filling controls
- Automated liquid level feeding control
Advanced Cleaning/Sterilization
- Meets new pharmacopeia cleaning standards
- Tunnel oven with 350°C max temp, even heat distribution
- Real-time sterilization temp monitoring/printing
Configurable Capping/Sealing
- Capping or rolling stations for secure sealing
- Bottle mouth foil/film heat sealing capabilities
Stringent Aseptic Control
- Integrable Open-RABS and Class 100 laminar flow systems
- No-bottle-no-fill/cap and squeeze detection for quality assurance
Automated Line Integration
- Full front/rear equipment control linkage
- Watertight design allows effortless wet cleaning
Intelligent Process Monitoring
- High-precision HMI, PLC, auto-protection, VFD controls
- Comprehensive production monitoring and data acquisition
Tailored Solutions
- Customized configurations for your unique needs
- Scalable and future-proof for evolving demands
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Project cases & Our Customer
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