Marya iv Solution BFS Machine Manufacturer Blowing Filling Sealing 3 in 1 Equipment
Product Description
Product Introduction:
Marya iv Solution BFS Machine Manufacturer Blowing Filling Sealing 3 in 1 Equipment is a testament to innovation, combining molding, filling, and sealing in a single, automated process. Designed to meet the rigorous standards of GMP and FDA, our BFS line is the epitome of efficiency and precision in pharmaceutical, chemical, and food industries.
Key Features:
- Aseptic Environment: Ensures the highest standards of sterility for your liquid products.
- Versatile Capacity: Accommodates a wide range of bottle sizes from 0.2ml to 1000ml, tailored to your specifications.
- High-Output Performance: Capable of producing 1000-18000 bottles per hour, maximizing your output without compromise on quality.
- Precision Filling: Achieves an accuracy of ≤±1%, ensuring consistency in every bottle.
- Compact Design: Minimizes cleanroom space and energy consumption, reducing both investment and operational costs.
Steps of Blow-Fill-Sealing Process
Extruding: A parison (rounded mass of molten glass) produced by extrusion of the homogenous polymer melt is introduced into the mold and the below the die.
Molding: The primary mold closes, sealing the bottom. A mandrel fits into the neck area. Using compressed air, the parison is inflated into a container.
Filling: The precisely measured sterile liquid preparation is then delivered into the container by the mandrel.
Sealing: After the mandrel withdrawal, the head mold closes and eventually forms the necessary seal via a vacuum.
Advanced Technologies Include:
- Specially Designed Extruder: Utilizes a low-speed, long-screw extruder driven by a servo motor for precise preform sizing and reduced material stress.
- Automated Control: Each cycle is automatically compared and controlled with real-time feedback for seamless operation.
- Intelligent Alarm System: Alerts operators when material levels are low, ensuring uninterrupted production.
- Advanced Wall Thickness Control: For large-capacity products, precise control of container thickness at 100 points.
Efficiency and Reliability:
- Time-Pressure Filling System: Ensures high precision for a wide filling range of 0.2ml-2000ml, without sacrificing speed.
- Cleanroom Optimization: Separates moving parts from the clean area, reducing the cleanroom's footprint and particle count.
- CIP/SIP Capabilities: Facilitates automatic in-place cleaning and sterilization for consistent hygiene standards.
- On-Line Monitoring Systems: Optionally equipped to monitor dust particles and plankton bacteria, ensuring a contaminant-free environment.
Performance Features
| S/N |
Item |
Description |
| 1 |
Applied bottle range |
0.5 ml-20 ml |
| 2 |
Capacity |
9000 /hour |
| 3 |
Required compressed air |
0.8Mpa, 300L/min |
| 4 |
Noise |
≤70dB |
| 5 |
Electric capacity |
75 kw 50 Hz ac 380 V |
| 6 |
Diameter of cooling water pipe inlet |
Φ15mm |
| 7 |
Cooling water |
3 cubic meters, 8 ºC,2 bar |
| 8 |
Steam |
preparation: 40 kg/h 2 bar, production 15 kg/h |
| 9 |
Clean water |
solution line 1m3, 2.5 bar , 15 minutes
vacuum of mould: 1m3, 2.5 bar, 60 ºC,15 minutes |
| 10 |
Net weight |
8000 kg |
| 11 |
Overall size |
5260 X2600X3015 (long x wide x high) |
- The design, MOC, manufacturing, assembly and debugging of the BFS machine meet the requirements of the new GMP or FDA standards for drug production.
- Advanced equipment, unique and reasonable structure, stable and reliable performance.
- Applicable Specification: 0.2ml-1000ml plastic bottle (as per user's requirements).
- Production Capacity: 1000-18000BPH.
- The number of bottles made each time: 1-30 bottles/mould, can be selected based on production capacity.
- Filling Accuracy: ≤ ±1% (according to drug characteristics)
- The BFS machine is integrated with bottle-making, filling and sealing, with compact structure and occupies small area, which reduces clean workshop area and saves energy consumption of air conditioning unit, as well as investment and use cost.
- The plastic particles are plasticized by a low speed long screw extruder driven by a specially designed servo motor, which can effectively reduce thermal stress of the material and accurately control the size of bottle preforms.
- Each working cycle of the equipment can be compared and controlled automatically, with real-time feedback.
- Stainless steel 304 hopper at extrusion station of the equipment is equipped with a level switch and linked with feeding device; when the material level is getting lowered, the alarm information of "lack of material" will be displayed on man-machine interface.
- High production efficiency, stable product performance, simple and reliable operation and beautiful appearance.
- For large capacity products, the container thickness is controlled at 100 points by an advanced thickness controller, and the precision servo motor controls the gap between mold core and mold cup.
- The filling system is accurately calculated by time pressure method with high filling precision, which can meet filling range of 0.2ml-2000ml to ensure production speed.
Why Choose Our BFS Machines?
- Advanced Technology: Utilizes the latest blow fill seal technology for aseptic filling.
- Customizability: Tailored to meet specific production needs and bottle sizes.
- High Efficiency: Optimized for high-speed production without compromising quality.
- Ease of Operation: User-friendly interface with PLC automatic control and servo motor precision.
- Cleanroom Optimization: Reduces cleanroom space requirements and associated energy costs.
- Hygienic Design: Minimizes the risk of contamination with aseptic filling processes.
- In-Situ Cleaning: Capable of automatic CIP/SIP for continuous hygiene.
- Monitoring Systems: Optional online monitoring for dust particles and airborne bacteria.
Company Information
Shanghai Marya Pharmaceutical Engineering&Project Co., Ltd is a professional Pharmaceutical Turnkey Project Contractor. We have 3 our own factories and more than 30 OEM factories under the quality Control of Shanghai Marya, We have a 30 year experienced professional team for doing the turnkey project from design to construction.
Our Pharmaceutical projects can be done according to international standards. We are not only a manufacturer but also a design and construction company. We can provide much better price and better technical support and service than other companies
We can design and manufacture machines based on Customer' requests, Your satisfaction is our top priority.
With 30 years of the experienced professional design team and construction team. Under the support of our factory, We can provide customers with high efficiency and quality in the project, save your time and cost.
NoISO CE Standards Pharmaceutical Small BFS Machine for Cosmetic or Pharmaceutical Industry
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