Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing
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Product Highlights
- GMP and FDA Compliance: Ensures full adherence to the latest GMP and FDA requirements for pharmaceutical manufacturing.
- High Production Capacity: Capable of processing 2000-30000 vials per hour with selectable filling heads.
- Advanced Servo Control: Incorporates servo motor control and PLC automatic control for stability and efficiency.
- Open-RABS Isolation System: Provides class 100 air purification laminar flow system for contaminant-free production.
- Versatile Bottle Compatibility: Suitable for glass or plastic bottles ranging from 1ml to 50ml.
- Nitrogen Filling Unit: Isolates the liquid from oxygen during filling to maintain product integrity.
Product Attributes
- Customization
- Available
- After-sales Service
- Video Online, Field Installation
- Warranty
- 1 Year
- Model NO.
- MY-1877
- Type
- Volumetric Filling Machine
- Automatic Grade
- Automatic
- Material Type
- Liquid
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Plunger
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Chute Lifting
- Structure
- Rotary
- Packaging
- Syringe
- Packaging Material
- Glass or Plastic
- Filling Accuracy
- 99%
- Isolator
- Optional
- Rejected System
- Equipped
- Flow Sensor
- Equipped
- CIP/SIP System
- Optional
- Industry Computer
- Realize Part 11
- Electrical Control Program
- Equipped
- Capacity
- 50-200PCS/Min
- Pump
- Ceramic, Stainless Steel
- Buffer Bin
- Optional
- UPS
- Optional
- Syringe Sorting System
- Optional
- Electric Power
- 230V 3 Phase
- Air Velocity
- 0.45m/S
- Filling Volume
- 5ml-10ml
- Transport Package
- Export Wooden Cases
- Specification
- 1200*800*1800mm
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 5000
Product Images of Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing
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Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing -
Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing -
Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing -
Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing -
Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing -
Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing -
Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing
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Product Description
Marya Nested Cartridge Syringe Filling Machine for Pharmaceutical Processing
Product Introduction:
Marya Nested Cartridge Syringe Filling Machine, designed to meet the stringent standards of GMP and FDA regulations, this line is a testament to innovation and efficiency in pharmaceutical manufacturing. Ideal for producing and packaging a wide range of sterile products, including vaccines, monoclonal antibodies, low molecular weight heparin, insulin, and hyaluronic acid, this line ensures the highest standards of quality and safety.
Key Features:
- Compliance: Ensures full adherence to the latest GMP and FDA requirements for pharmaceutical manufacturing.
- Versatility: Suitable for glass or plastic bottles ranging from 1ml to 50ml, customizable based on user specifications.
- Efficiency: Capable of processing 300-3000 bottles per hour, with 1-4 filling heads selected according to production needs.
- Precision: Offers ±1% filling accuracy, determined by the characteristics of the medicine.
- Sealing Options: Includes screw capping, rolling capping, or thread-rolling capping techniques.
- Quality Assurance: Ensures a product qualification rate of ≥99.9%.
- User-Friendly Operation: Equipped with an intuitive interface, simple structure, stable performance, and precise dosing.
- Advanced Technologies: Incorporates servo motor control for high-precision filling, nitrogen filling units for oxygen isolation, and an Open-RABS isolation protection system alongside a class 100 laminar flow air purification system for contaminant-free production.
Customizable Options:
- CIP/SIP System: Configurable filling system for enhanced cleaning and sterilization.
- Nitrogen Filling Unit: Isolates the liquid from oxygen during filling.
- Vacuum Filling System: Ideal for high viscosity products.
- Open-RABS Isolation System: Provides additional protection with a class 100 air purification laminar flow system.
- Automatic Calibration: Features automatic filling volume correction for pumps.
Technical Specifications:
| Feature | Description |
| Compliance | Meets GMP and FDA standards for pharmaceutical production |
| Servo Control System | Automated process control for stability and efficiency |
| Applicable Specification | 1ml-20ml vials (customizable based on user requirements) |
| Filling Range | 0.1ml-20ml |
| Production Capacity | 2000-30000 vials per hour |
| Filling Heads | 2-10 (selectable based on production needs) |
| Filling Pump Options | Metal, peristaltic, ceramic pumps |
Advantages:
- Customizable Solutions: Tailor-made configurations to meet specific production needs and product characteristics.
- High-Quality Material Handling: Frictionless transfer of stoppers and protection under laminar flow to prevent contamination.
- Environmentally Friendly: Major transmission parts are servo-driven, located inside the machine frame, precise and pollution-free.
- Advanced Control Technologies: Utilizing high-precision color touch screens, PLC automatic control, and variable frequency speed adjustment for full automatic control and monitoring.
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "
" are certified.
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Company Profile
Marya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including cartridge, vial, and pre-filled syringe (PFS) filling lines. In addition, we offer self-developed supporting equipment such as isolators/RABS, solution preparation systems, and water treatment systems, and VHP sterilizers. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. We have expanded business to over 70 countries worldwide, serving clients covering European, American and other mainstream markets, including renowned pharmaceutical enterprises and official governmental institutions. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 300+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 70+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to build high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What certifications does the machine meet?
- The machine meets GMP and FDA standards for pharmaceutical production.
- What types of bottles can be processed?
- It is suitable for glass or plastic bottles ranging from 1ml to 50ml.
- What is the production capacity?
- The machine can process 2000-30000 vials per hour.
- Is customization available?
- Yes, full customization and flexible customization options are available.
- What is the warranty period?
- We provide a 1-year warranty for the machine.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- What are the lead times?
- Lead time is 1 month during off-peak season and 1-3 months during peak season.
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