Marya Fully Automatic Nasal Spray Filling Production Line for Pharmaceutical & Daily Chemical Industry

Product Description

Maya Fully Automatic Nasal Spray Filling Production Line for Pharmaceutical & Daily Chemical Industry

Product Description

     This high-speed fully automatic glass-bottle nasal spray filling line is specialized in the development of high-precision, aseptic, and large-scale mass production of nasal spray preparations, suitable for a variety of water-based materials including medical nasal sprays, physiological saline, nasal care solutions, and antibacterial sprays. The equipment adopts an integrated modular design, completely covering automated processes such as bottle unscrambling and feeding, internal and external spray washing with purified water / water for injection, far-infrared tunnel sterilization and drying, aseptic filling, precision capping, visual inspection and rejection, as well as labeling and coding, enabling fully unmanned, continuous closed-loop production. 

Application
 

(1) Pharmaceutical Products

Production of sterile pharmaceutical spray formulations, including sterile saline nasal sprays, prescription nasal solutions, anti-allergic nasal preparations, and anti-inflammatory nasal care liquids.

(2) Medical Devices

Mass production of medical device products such as Class II seawater nasal irrigation solutions, children-specific nasal sprays, and physiological seawater nasal care sprays.

(3) Daily Chemical & Disinfection Products

Production of daily care spray products, including nasal moisturizing care sprays, antibacterial protective sprays, and household mild disinfection sprays.

(4) Production Scenarios

Suitable for a full range of scenarios, including GMP-certified aseptic cleanrooms, high-grade medical production workshops, standardized mass production for export markets, and OEM/ODM contract manufacturing for brand-customized batch production.

Features

Washing Machine:

(1) Adopts a two-water-one-air alternating spray rinsing method, providing comprehensive bottle cleaning with no residual liquid and no dead corners.

(2) An optional ultrasonic cleaning module is available upon request, suitable for high-purity aseptic production scenarios, effectively removing particulate impurities from bottles to ensure filling cleanliness standards.

 

Tunnel:

(1) Equipped with far-infrared electric quartz heating tubes, offering high thermal efficiency, energy savings, and durable performance with stable sterilization and drying results.

(2) Utilizes a stainless-steel mesh belt with variable-frequency drive for smooth operation and adjustable speed, accommodating various production capacity requirements.

(3) Features a partitioned design with independent heating and cooling sections, plus a thickened aluminum silicate fiber insulation layer for effective temperature retention and lower energy consumption.

(4) Includes a dedicated top moisture-exhaust structure that rapidly removes water vapor, improving drying and sterilization efficiency and ensuring aseptic production quality.

 

Filling & Capping Machine:

(1) Equipped with a servo control system and high-precision photoelectric detection, intelligently implements no-filling-no-bottle, no-stoppering-no-bottle, and no-capping-no-bottle, preventing defective products at the source.

(2) Servo-driven metering pumps ensure accurate filling, combined with anti-drip suck-back technology and submerged bottom filling to minimize bubble generation, achieving high filling precision and consistent product appearance.

(3) Optional integration of CIP and SIP modules for the filling system enables in-place cleaning and sterilization.

(4) Optional nitrogen purging system effectively prevents oxidation of the product.

(5) Independent servo-driven capping with precise and adjustable torque prevents thread stripping, bottle breakage, and poor sealing.

(6) Compatible with 5-30 ml glass bottles and a variety of spray pump heads, supporting tool-free quick changeover.

(7) Integrated functions include leakage rejection, on-line seal-integrity inspection, and automatic alarm interlock shutdown in case of abnormalities.

(8) Can be equipped with laminar flow hoods or isolators to meet the aseptic production requirements of high-grade sterile workshops.

 

Product Parameters
 

Production Capacity	10,000 - 12,000 bottles/hour
Applicable	5 - 30 ml glass / plastic bottles
Filling Heads	18 heads
Capping Heads	12 heads
Filling Accuracy	≤±1%
Product Qualification Rate	≥99.9%
Sterilization Temperature	300-350ºC
Water Consumption	0.6-1t/h
Air Consumption	20 m³/h, working pressure 0.3 - 0.6 MPa
Power Supply / Total Power	220/380V, total power ≤ 90 kW

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