Marya Pharmaceutical Dust Free Cleanroom Turnkey Project with GMP Standard
Marya Advantages:
1. Our cleanroom cleanliness level is high, meeting the requirements of GMP, FDA, WHO and other pharmaceutical standard;
2. Able to realize BMS automatic control;
3. Modular design, fast installation;
4. Construction materials are CE certified;
5. High degree of safety, equipped with safety doors and fire dampers;
6. From A-Z, one-stop service from design to construction verification;
7. Can accurately control the temperature, humidity, pressure difference, the number of dust particles and planktonic bacteria;
8. The brand of HVAC can be specified by customer;
9. Able to send workers abroad for installation;
10. We have a strong design team, able to design according to customers' different needs.
Cleanroom Service Scope
1. Clean Room Fabrication (Architecture), including: clean room partition wall system; clean room suspended ceiling system.
(1)Resistant to chemical and impact, Good seismic resistance, faster splicing and installation
(2)Unique hollow structure and the modular splicing combination method leading
(3)Panel come with steel frame four sides to avoid contamination
(4)Diversified products, high-quality insulation core materials, can be filled with different materials according to needs (glass magnesium, rock wool, magnesium oxysulfide, polyurethane)
(5)Pre-embedded conduit for wiring
(6)Advanced design makes all connection smooth, flush and cleanable
(7)Easy and fast installation system
(8)Finishing Surface can be flush connection as required.
(9)Strong walk able ceiling/false ceiling
2. Modular wall and ceiling sandwich panels
(1)Machine -made economical sandwich panel
(2)Hand-made modular sandwich panel
(3)Skin:
-Pre-painted galvanized steel (PPGI) skin
-304S.S skin
-HPL(Melamine high pressure laminate) skin
(4)Core insulation material:
(5)EPS(Expanded polystyrene)
(6)PUF (Polyurethane foam)
(7)Rock Wool (mineral wool)
(8)Paper or aluminum honeycomb
(9)With magnesium gypsum board
Technical Parameters:
| Effective width |
Wall panel: 950mm 1180mm
Ceiling panel: 950mm 1180mm |
| Length |
According to customer's request(less than 7500mm) |
| Core Materials |
PU/Rock Wool/Glass Magnesium |
| Structure |
Upper and lower layer: Color steel sheet |
| Middle: PU/Rock Wool/Glass Magnesium |
| Thickness |
Color steel sheet: 0.3-0.8mm
Rock wool: 50mm 75mm 100mm |
| The Density of Rock Wool |
40kg/m3 -120kg/m3 |
| Color |
RAL Standard |
| Character |
Fireproof, heat insulation, sound proof, green and environmental friendly |
| Use |
pharmaceutical & electronic clean rooms, hospital operating rooms, food processing factories, offices, etc. |
3. Clean room doors
(1)Alu frame panel doors
(2)Flush type steel skin doors
(3)HPL skin doors
(4)Stainless steel doors
(5)Auto sliding door
(6)Emergency door
4. HVAC System
HVAC design and room data: according to ISO14644-1 and CFR209E cleanliness class
Air conditioning unit (AHU)
To balance saving energy and high performance, Marya care a lot for design a good air condition system for customer.
(1)Air cooling chiller
(2)Water cooling chiller
(3)Air handling unit (AHU)
(4)Humidifier or dehumidifier
(5)Air supply ducts
(6)HEPA filter box
(7)Air return and air exhaust ducts
(8)Diffuser, grills , valves, damper and louver, fan etc
(9)Industrial Steam pipeline
(10)Cooling water pipeline
(11)Chilled water pipeline
Cleanroom Equipment
1. Air shower
Automatic control, electronic interlocking, double door lock when blowing, infrared induction automatic blowing. Stainless steel semi-glass door automatic door closers, transparent windows, inner low plate made of stainless steel; software test controller, LED display and set blowing time, the range of 0~99 seconds adjustable, the internal use of round involute duct, high wind speed, low noise.
2. Cargo Shower
Introduction:
The cargo shower room is the necessary passage for the goods to enter the clean room. It can reduce the pollution caused by the goods entering and leaving the clean room.
Characteristics:
(1) The system adopts PLC intelligent control method. The LED display screen on the control panel can correctly display the running state of the air shower, the interlocking state of the double doors, the progress of the air shower cycle and the delay opening state.
(2) Humanized operation: humanized design of control panel and clear indication of indicator light give clear indication of cargo shower flow to users.
(3) High cleanliness and high wind speed: The two-stage filtration system of AAF primary and high efficiency filter in the United States is adopted, with no partition, low resistance and high efficiency.
(4) Modular structure: the cargo shower chamber box adopts modular design scheme, which can be assembled into various length of air shower size according to actual needs. A cargo shower is composed of one or more air shower units. For large volume air shower equipment, it can be divided into several modules, which makes production,transportation and installation particularly convenient and fast;
3. Mist Shower
Introduction:
The mist shower will produce fog which is less than 10 um, or even smaller, wrapping the dust to achieve decontamination. The spray nozzle of the mist shower is not general type, it must adopt a specially designed nozzle and control its operation through intelligent PLC.
Characteristics:
(1) Modular design and compact structure;
(2) Full stainless steel SUS304;
(3) Photoelectric control and automatic blowing;
(4) Use HEPA filter for air ventilation circulation and ensure the cleanliness of the mist shower area in the non-blowing state;
(5) Having air grommet washer and electromagnetic interlock door.
(6) Control system adopts programmable PLC, which can set time, period, spray time arbitrarily; Two modes of automatic control and manual control can be selected.
4. Passbox
(1)Made of all 304 stainless steel wire drawing, beautiful and effective to avoid rust;
(2)The four-corner arc design in the cavity and has no dead corners;
(3)The double door adopts the built-in type, which is embedded in the box body, and the outer surface is flat;
(4)Equipped with dynamic pass box, which can inspect the integrity of the high-efficiency filter;
(5)Self-cleaning time is adjustable, with alarm function;
(6)The double door adopts double-layer tempered glass, the surface is flat, not easy to accumulate dust, and easy to clean
5. FFU
a. Introduction:
FFU is an English abbreviation, full known as Fan Filter Units, Chinese meaning "fan filter units", is a kind of self-powered, with filtering effect of modular end air supply device. Its main function is that the air is inhaled by the fan from the top of the FFU and filtered by the HEPA. The filtered clean air is evenly sent out at the entire outlet surface at the speed of 0.45m/s soil 20%, so as to meet the clean requirements of the clean environment. It is mainly installed in the clean area, the ceiling keel of the working area and the equipment machine. It is widely used in semiconductor, optical electronics, precision instruments, biopharmaceutical, aerospace, automobile, hospital, food, spraying, printing and other fields.
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