Marya Cutting-Edge CE Certified Prefilled Syringe Filling Sealing Machine Supplier

• Customization: Available
• After-sales Service: Field Installation, Commissioning and Training
• Certification: CE, GMP, ISO, CE, SGS, TUV
• Model NO.: ASEPTIC PRE-FILLED SYRINGE AND SEAL LINE
• Condition: New
• Customized: Customized
• Voltage: 380V
• Warranty: 1 Year
• Filling Accuracy: ≤ ± 1%
• Pass Rate: ≥99.9%
• Filling Head: 2-10 PCS
• Applications: 1ml - 20ml
• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Liquid
• Precision: High Precision
• Computerized: Computerized
• Transport Package: Standard Export Package
• Specification: Max 150*115*50, Min 55*30*15mm
• Trademark: Marya
• Origin: China
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya Cutting-Edge CE Certified Prefilled Syringe Filling  Sealing Machine

Product Description

Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It's mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.

Performance Features

Stringent Compliance and Quality Assurance

• Entire line designed, manufactured, and assembled in accordance with latest GMP regulations
• Ensures adherence to stringent quality and safety standards for pharmaceutical production

Seamless Automation from Start to Finish

• Servo control system automates tray unpacking, film tearing, conveying, filling, plugging, and tray output
• Electromechanical integration ensures stable, high-automation operations

Versatile Production Capabilities

• Accommodates fill volumes from 0.1ml to 20ml in plastic prefilled syringes
• Capacity ranges from 2,000 to 30,000 units per hour
• Configurable filling heads from 2 to 10 for flexible throughput

Precise Filling and Superior Accuracy

• Choice of metal, peristaltic, or ceramic filling pumps
• Filling accuracy of ≤ ±1%, based on drug characteristics
• Exceptional pass rates of ≥99.9%

Intelligent Automation and Process Control

• Automated syringe handling via servo system and cylinders
• Intelligent testing devices at core stations for comprehensive process monitoring
• Servo-driven components located below for precise positioning and minimal particulate generation
• Stopper protection via laminar flow to prevent contamination

Uncompromising Aseptic Processing

• Configurable CIP/SIP, nitrogen inerting, and vacuum filling for high-viscosity products
• Optional Open-RABS, Class 100 laminar flow, isolators, and BIBO for enhanced aseptic control
• Automated calibration of filling volumes

Cutting-Edge Manufacturing Features

• No bottle-no fill/cap and linked bottle squeeze detection for quality assurance
• Collaborative robotics for automated tearing, de-lining, filling, plugging, and weighing

State-of-the-Art Controls and Monitoring

• High-precision colour touch screen HMI and PLC automation
• Automatic protection and variable frequency drive control
• Comprehensive process monitoring and data acquisition

Tailored Solutions for Seamless Integration

• Customizable configurations to meet your unique requirements
• Seamless integration into your existing manufacturing operations
• Scalable and future-proof for evolving production demands

Elevate your aseptic filling capabilities with our advanced Plastic PFS Line, engineered for GMP compliance, unparalleled automation, precision, and process control. Contact us today to explore this cutting-edge solution.
 

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