Marya Energy-Efficient Upgrades for Cartridge Filling Equipment with Smart Sensor Integration
Product Details
| Customization: | Available |
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| After-sales Service: | Video Online, Field Installation |
| Warranty: | 1 Year |
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Basic Info.
- Model NO.
- Marya AC
- Type
- Piston Filling Machine
- Automatic Grade
- Fully Automatic
- Material Type
- Liquid
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Single-Room Feeding
- Dosing Device
- Plunger
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Chute Pneumatic Combination Lifting
- Structure
- Linear
- Packaging
- Tank
- Packaging Material
- Aluminum Foil
- PLC Control System
- Equipped
- Frame Material
- Stainless Steel
- Application
- Chemical, Medical, Cosmetic
- Driven Type
- Electric
- Finished Dosage
- Liquid
- Precision
- High Precision
- Computerized
- Computerized
- Isolation
- Open-Rabs or Close-Rabs
- System
- CIP/SIP
- Transport Package
- Export Wooden Cases
- Specification
- 3400*1670*2350mm
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 5000pieces/Year
Packaging & Delivery
- Package Size
- 340.00cm * 167.00cm * 235.00cm
- Package Gross Weight
- 3500.000kg
Product Description
Marya Energy-Efficient Upgrades for Cartridge Filling Equipment
with Smart Sensor Integration
with Smart Sensor Integration
Marya's advanced automation solutions revolutionize cartridge filling equipment for pharmaceutical production, integrating intelligent controls and seamless process optimization. The solutions feature servo-driven precision dosing systems with real-time weight validation, ensuring ±0.3% accuracy for injectables and biologicals. Smart HMI interfaces enable recipe-based changeovers, reducing setup times by 60%, while automated CIP/SIP modules maintain GMP compliance. With OPC UA connectivity for MES integration and predictive maintenance algorithms, the upgrades boost productivity by 45% and minimize downtime. Field-tested in high-volume facilities, they excel in aseptic filling for cartridges used in autoinjectors, insulin devices, and clinical trial supplies.
| Feature | Description |
|---|---|
| GMP and Pharmacopoeia Compliance | The whole cartridge filling line meets the requirements of the new GMP, and the bottle cleaning effect meets the new pharmacopoeia standards and requirements. |
| Control System | This filling line is a full servo motor system control model, and the parameters that need to be adjusted can be adjusted on the touch screen. |
| Electrical Control | An advanced electrical control system is adopted, the operating speed can be steplessly regulated, with complete interlocking function, and the operating parameter display screen is displayed centrally. |
| Tunnel Oven Heat Source | The heat source of the tunnel hot air circulation oven is evenly distributed, and the heat source removal effect is good. |
| Sterilizing Drying Oven Application | The sterilizing drying oven is not only suitable for the drying, disinfection and sterilization of ampoules, vials and cartridge bottles, but also for the drying, disinfection and sterilization of other pharmaceutical glass bottles. |
| Temperature Recording | Automatic recording of temperature recording and curve chart automatic printing. |
| Bottle Moving and Filling Positioning | Using positioning dial to walk bottles (servo motor driven) to walk 4 bottles at a time, filling positioning is accurate. |
| Filling Method | The ceramic rotary valve pump (8 sets) is used to fill in 2 times, the first filling is 50-70%, the second time is full filling, and there is a vacuum pumping needle at the mouth of the bottle filled in the second filling, and the excess little liquid is pumped into the recycling bottle through the pumping needle. |
| Material of Contact Parts | The parts in contact with the chemical solution are 316L stainless steel or silicone, and the rest of the surfaces are 304 stainless steel or POM (PE). |
| Line Linkage | Marya cartridge bottle filling line has the function of full line linkage, and the front and rear equipment linkage control. |
| Control Technologies | The use of high-precision color touch display operation monitoring, PLC automatic control, automatic protection, host frequency conversion speed regulation and other control technologies for the production process automatic control and monitoring. |
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