Shanghai Marya Aseptic Vial Powder Filling Production Line Prevents Cross-Contamination and Complies with FDA Standards

• Customization: Available
• Type: Washing Filling Sealing Machine
• Automatic Grade: Fully Automatic
• Model NO.: MY-VIAL
• Material Type: Powder
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Glass
• Application: Cosmetics, Cleaning, Detergent, Drinks, Oil, Dairy
• Usage: Inner Packing
• Production Speed: 30-50 Bottles/ Minute
• Drive Mode: Servo Motor
• Transport Package: Wooden Packing
• Specification: Standard/ Customized
• Trademark: Marya
• Origin: China
• Production Capacity: 50000pieces/Year
• Package Size: 350.00cm * 180.00cm * 200.00cm
• Package Gross Weight: 500.000kg

Product Description

Shanghai Marya Aseptic Vial Powder Filling
Production Line Prevents Cross-Contamination and Complies with FDA Standards

Product Description

Main Application

The vial powder filling production line is composed of the ultrasonic bottle washing machine, dryer sterilizer, filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of the inner and outer wall of the bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping, and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in a linkage line, which is mainly used in the production of vial sterile powder filling.

Technical Parameters

Model	KGF4	KGF6	KGF8	KGF10	KGF12	KGF20
Applicable specifications	2~30ml vial bottles
Filling heads	4	6	8	10	12	20
Production capacity	50-100bts/min	80-150bts/min	100-200bts/min	150-300bts/min	200-400bts/min	250-500bts/min
Stoppling qualification rate	>=99%
Laminar air cleanliness	100 grade
Vacuum pumping speed	10m3/h	30m3/h	50m3/h	60m3/h	60m3/h	100m3/h
Power consumption	5kw
Power supply	380V 50Hz

Performance Features

1. The whole auger powder filling line meets new GMP requirements, and the cleaning effect meets the new
Pharmacopoeia standards and requirements.
2. The whole vial powder filling machine can adopt a straight-line layout to reduce the risk of drug cross-contamination and ensure aseptically level.
3. Applicable specification: 5ml-50ml vial (as per user's requirement)
4. Production Capacity: 6000-30000BPH for powder filling machine
5. Number of filling heads: 1-4, to be selected according to output
6. Filling Accuracy: ≤ ±1% (according to drug characteristics)
7. Capping qualified rate: ≥99.9% 
8. Compact and simple structure occupies less area;

 

9. Stable product performance, easy and reliable operation, beautiful appearance;
10. High degree of automation, fewer operators required;
11. Optional real-time display and printing system of sterilization temperature;
12. The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
13. Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
14. Various type of filling heads can be designed based on different filling volume, filling accuracy is high;
15. The feeding system adopts various aseptic material transfers, which meet the GMP requirements.
17. Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.

 

18. Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
19. Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze
stop functions;
20. The capping machine can be equipped with a dust exhaust device, which can absorb aluminum
scraps produced during capping and thus reduce the risk of environmental pollution.
21. The powder filling line can be equipped with an online monitoring system to monitor key factors that affect product
quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
22. Full-line linkage control function;
23. To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation, and other control technologies are used.
24. Applicable for a wide range of bottle specifications, and easy to replace mold.
25. The products can be customized according to the actual demand of customers.

 

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