Marya Pre-Filled Syringe Three-in-One Filling Machine Precision Equipment for Injectable Drug Production

• Customization: Available
• After-sales Service: Video Online, Field Installation
• Warranty: 1 Year
• Model NO.: Marya-AA
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Rotary
• Packaging: Syringe
• Packaging Material: Glass or Plastic
• Filling Accuracy: 99%
• Isolator: Optional
• Rejected System: Equipped
• Flow Sensor: Equipped
• CIP/SIP System: Optional
• Industry Computer: Realize Part 11
• Electrical Control Program: Equipped
• Capacity: 50-200PCS/Min
• Pump: Ceramic, Stainless Steel
• Buffer Bin: Optional
• UPS: Optional
• Syringe Sorting System: Optional
• Electric Power: 230V 3 Phase
• Air Velocity: 0.45m/S
• Filling Volume: 5ml-10ml
• Transport Package: Export Wooden Cases
• Specification: 1200*800*1800mm
• Trademark: Marya
• Origin: China
• Production Capacity: 5000
• Package Size: 350.00cm * 250.00cm * 200.00cm
• Package Gross Weight: 400.000kg

Product Description

Marya Pre-Filled Syringe Three-in-One Filling Machine
Precision Equipment for Injectable Drug Production

Product Description

Introduction:

      The Marya Pre - Filled Syringe Three - in - One Filling Machine is a cutting - edge precision equipment tailored for injectable drug production. This innovative machine integrates three essential functions-filling, stoppering, and capping-into one seamless process, significantly streamlining production workflows. Its advanced technology ensures highly accurate and consistent filling, safeguarding the quality and dosage integrity of pre - filled syringes. Built with pharmaceutical - grade materials, it meets strict industry standards and is easy to clean and maintain. Ideal for pharmaceutical manufacturers, this tri - in - one machine enhances productivity, reduces production errors, and guarantees reliable, high - quality injectable drug output.

Key Features:

• High Precision: Equipped with a high-precision ceramic plunger pump for accurate dosage control.
• Efficiency: Caters to various production needs with capabilities ranging from medium to high-speed operations.
• Sterile Operation: Maintains a sterile environment throughout the filling and stoppering process to prevent contamination.
• Intelligent Control: Features automatic monitoring and easy operation for seamless production.
• Wide Application: Compatible with a variety of drugs and RTU packaging materials.
• Regulatory Compliance: Meets GMP, FDA 21CFR part 11, and other regulatory requirements.
• Easy Integration: Seamlessly integrates with other production line equipment for a complete system.
• Modular Design: Allows for easy upgrades and adaptability to various packaging materials.
• Easy Maintenance: Designed for easy disassembly and cleaning, reducing maintenance costs.
• Flexible Production Modes: Supports single batch and continuous production to meet diverse needs.
• Intelligent Operation: Adjustable filling volume and stoppering depth with individual servo motor control.
• Safety: Includes stopper missing detection and various overload protection alarms.
• Traceability: Records key production data for quality control and traceability.
• Versatile Filling Systems: Offers multiple filling systems to accommodate different liquid characteristics.

 

Optional Configurations:

• Nitrogen Filling System: For antioxidant requirements during filling and storage.
• Vacuum Filling and Stoppering Mode: on-damaging and suitable for various types of rubber stoppers.
• Expandable Laminar Flow: Protects product and packaging under class A clean environment.
• PMS Online Monitoring System: Real-time sterile production environment monitoring with data traceability.
• Online Sterilization Plunger Pump: For CIP/SIP functionality of the filling system.

Technical Specifications:

Feature	Description
Compliance	Meets GMP and FDA standards for pharmaceutical production
Servo Control System	Automated process control for stability and efficiency
Applicable Specification	1ml-20ml vials (customizable based on user requirements)
Filling Range	0.1ml-20ml
Production Capacity	2000-30000 vials per hour
Filling Heads	2-10 (selectable based on production needs)
Filling Pump Options	Metal, peristaltic, ceramic pumps

Advantages:

• Customizable Solutions: Tailor-made configurations to meet specific production needs and product characteristics.
• High-Quality Material Handling: Frictionless transfer of stoppers and protection under laminar flow to prevent contamination.
• Environmentally Friendly: Major transmission parts are servo-driven, located inside the machine frame, precise and pollution-free.
• Advanced Control Technologies: Utilizing high-precision color touch screens, PLC automatic control, and variable frequency speed adjustment for full automatic control and monitoring.

 

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