Marya Advanced High-Speed Aseptic Vial Filling Machine: Cutting-Edge Automated Solution for Precise Liquid Filling and Sealing of Pharmaceutical Vial Bottles
Product Description
Introduction
The vial filling production line is a versatile solution for pharmaceutical factories, offering automated and efficient processes for filling vial liquid injections and freeze-dried powder injections. Comprising an ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine, this production line performs a range of functions, including water spraying, ultrasonic cleaning, bottle flushing, preheating, drying, sterilization, heat source removal, cooling, bottle unscrambling, nitrogen pre-filling (optional), filling, nitrogen post-filling (optional), stopper unscrambling, stopper pressing, cap unscrambling, and capping.
Each machine can be used independently or as part of a seamless linkage line. Designed for pharmaceuticals, antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products, and more, this production line combines convenience and automation to streamline the entire manufacturing process.
Optimize your pharmaceutical production with our advanced vial filling production line. Experience enhanced exposure and attract customers with our state-of-the-art technology.
Technical Parameters
| Model |
KGF4 |
KGF6 |
KGF8 |
KGF10 |
KGF12 |
KGF20 |
| Applicable specifications |
2~30ml vial bottles |
| Filling heads |
4 |
6 |
8 |
10 |
12 |
20 |
| Production capacity |
50-100bts/min |
80-150bts/min |
100-200bts/min |
150-300bts/min |
200-400bts/min |
250-500bts/min |
| Stoppling qualification rate |
>=99% |
| Laminar air cleanliness |
100 grade |
| Vacuum pumping speed |
10m3/h |
30m3/h |
50m3/h |
60m3/h |
60m3/h |
100m3/h |
| Power consumption |
5kw |
| Power supply |
380V 50Hz |
Performance Features
- The vial filling sealing production line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
- The whole line can adopt a straight-line or wall-to-wall L-shaped layout to reduce the risk of cross-contamination and ensure an aseptic level.
- Applicable specification: 1ml-100ml vial (as per user's requirement)
- Production Capacity: 1000-36000BPH
- Number of filling heads: 1-20, to be selected according to the output
- Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)
- Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
- Capping qualified rate: ≥99.9%
- Compact and simple structure occupies less area;
- Stable product performance, easy and reliable operation, beautiful appearance;
- High degree of automation, few operators required;
- Single row or double row filling;
- Optional real-time display and printing system of sterilization temperature;
- The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
- Optional online sterilization function for the hot air circulation tunnel oven cooling section.
- Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
- Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
- The capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.
- The whole line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
- Full-line linkage control function;
- To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.
- Applicable for a wide range of bottle specifications, and easy to replace mould.
- The products can be customized according to customer's actual demand.
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