Marya Three-in-one Injectable Honeycomb Syringe Filling Machine in Cartridge Filling Line
Main Application
This is a type of three-in-one machine, which is designed to precisely fill injectable products into honeycomb syringes within the cartridge filling process. It features a high-precision metering system that ensures accurate and consistent filling volumes of the injectables. The conveyor system smoothly transports the cartridges and syringes through different stations, coordinating with the filling operation. The filling heads are engineered with utmost care to handle the viscous and sensitive nature of pharmaceutical substances, minimizing the risk of contamination and wastage. It also has a reliable control system that allows for easy operation, monitoring, and adjustment of various parameters such as filling speed, volume, and temperature.
Performance Features
-Applications:1ml - 20ml (according to user specifications);
-Filling range: 0.1ml-20ml
-Capacity: 2000-30000 bph
-Filling head: 2-10 pcs, choose according to capacity;
-Various types of filling pump options: metal pump, peristaltic pump, ceramic pump;
-Filling accuracy: ≤ ± 1% (depending on the characteristics of the medicine).
-Pass rate ≥99.9%

Seamless Automation from Start to Finish
- Automated syringe removal/return via servo system and cylinders
- Intelligent control with testing devices at core stations
- No friction between plugger and drug solution, avoiding contamination
- Servo-driven components located below for precise positioning
Unparalleled Accuracy and Flexibility
- Servo-controlled filling pumps ensure high accuracy and easy adjustments
- Configurable CIP/SIP, nitrogen inerting, and vacuum filling systems
- Handles products of varying viscosities with customizable options
Safeguarding Product Integrity
- Stoppers protected by laminar flow, minimizing particle exposure
- Optional isolator and Open-RABS for enhanced aseptic protection
- Class 100 air purification laminar flow system available
Intelligent Manufacturing Features
- No bottle-no fill/cap and linked bottle squeeze detection
- Automated calibration of filling volumes
- Collaborative robotics for film tearing, filling, plugging, weighing
- Bag-in/bag-out systems for fully closed aseptic processing(Optional)
Cutting-Edge Control and Monitoring
- High-precision colour touch screen HMI and PLC automation
- Automatic protection and variable frequency drive control
- Full production process monitoring and data acquisition
Customizable Solutions for Your Needs
- Tailored configurations to meet your unique requirements
- Scalable and future-proof for evolving manufacturing demands
Embrace the pinnacle of prefilled syringe production with our intelligent, automated line - ensuring unmatched efficiency, precision, and regulatory compliance. Contact us today.

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