Main Applications:
Under vacuum condition, vacuum freeze dryer machine using the sublimation principle, makes water in pre-frozen medicine to be sublimated directly from icy state to vapour without ice melting, then removed, thus achieves medicine freeze-drying. The vacuum freeze dryer combines refrigeration system, vacuum system, heat conduction oil heating system and dehumidification system, and introduces a new type of box structure, which can be divided into laboratory freeze-drying machine, raw material freeze-drying machine, pilot production freeze-drying machine, industrial freeze-drying machine and so on. The freeze-drying products are spongy, dry-shrinking, excellent rehydration, little moisture content, and can be stored and transported at room temperature for a long time after packaging; Widely used in raw materials, Chinese medicine pieces, biological products, vaccines, blood products, active substances, antibiotics, food, fruit, chemical, pharmaceutical intermediates and other materials drying production.
Performance Characteristics:
- The whole machine design, material, manufacture, assembly, commissioning and so on are in line with the new GMP and FDA drug production specifications;
- Applicable vial bottle specification: 1ml-100ml;
- Capacity up to 300-182000 bottles / case (according to the size of the bottle);
- Imported refrigeration compressor, reliable work, long service life;
- Overlay refrigeration technology, shorten freeze-drying time, import brand guarantee, reduce noise, large refrigerating capacity, large water capture capacity, high quality guarantee high performance;
- Equipped with observation window, freeze-drying process intuitive. In-situ pre-freezing is used to realize the automation from vacuum to drying and reduce the tedious operation of drying process;
- The freeze-drying room is made of stainless steel, easy to clean and durable;
- Silicone oil freezing medium, error ≤1ºC, drying effect is uniform;
- Equipped with inflatable valve, can be filled with dry inert gas;
- High quality square shelf is not easy to deform, easy to operate, easy to clean;
- diaphragm flatness less than 1 mm, temperature difference less than 1 degree;
- Equipment refrigeration quality in line with environmental requirements;
- Vacuum connection adopts international standard parts, easy to disassemble and install, reliable sealing performance;
- Optional temperature recorder. Adjustable temperature recording points, real-time monitoring, for your experience to increase the protection;
- Can be equipped with energy-saving control function;
- Optional eutectic point test device;
- Optional automatic negative pressure plug device (cover type freeze-drying machine);
- Optional on-line cleaning CIP, sterilization SIP;
- Can combine with vial bottle production line, automatic feeding and feeding system to form a whole freeze-drying preparation automatic production solution;
- Touch screen LCD display, curve and data display drying process, new PID control, convenient for users to know more information according to data changes;
- According to the actual needs of customers to customize the product freeze-drying process curve;
- Layout can be customized according to customer layout requirements to achieve the overall or split design, saving installation space.
Advantages:
1. Targeted lab-to-production scale from 0.5sm-50sm for optimum manufacturing and cost efficiency;
2. Automatic loading/unloading of lyophilized products to minimize handling and microbial exposure;
3. Famous European and USA branded components to ensure high performance;
4. International advanced 3D design of spraying nozzles, which is in better accordance with the requirements of thorough sterilization;
5. Shelves cylinder is equipped with the AISI 316L stainless steel bellows which can prevent cylinder oil from spreading and has a integrated function of in-place inspection;
6. Temperature control accuracy±0.5ºC (adjusted by PID);
7. Chamber, shelves, flexible hoses are all carried out with leak test by helium mass spectrometer;
8. We accept customized design and provide user-friendly control system;
9. We have professional design and manufacturing teams and perfect after-sale service.
About Marya
Shanghai Marya Pharmaceutical Engineering&Project Co., Ltd is a professional Pharmaceutical Turnkey Project Contractor. We have 3 our own factories and more than 30 OEM factories under quality Control of Shanghai Marya, We have a 30 year experienced professional team for doing the turnkey project from design to construction.
Our Pharmaceutical projects can be done according to international standard like EU cGMP, USA FDA, WHO GMP, UK MHRA, Australian TGA, etc
We are not only a manufacturer but also a designing and construction company. We can provide much better price and better technical support and service than other companies
We can design and manufacture machines based on Customer's request, Your satisfaction is our top priority.
With 30 years of the experienced professional design team and construction team. Under the support of our factory, We can provide customer with high efficiency and quality in the project, save your time and cost.
Our machinery and projects have sold all over the country and they are exported to America, Europe, and the middle east, Southeast Asia, Africa, and other countries and regions.
Welcome to Visit Our factory in China!
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