Marya Pharmaceutical Vial Production Line Powder Filling Machine

• Customization: Available
• Application: Pharmaceutical Industry
• Automation Grade: Automatic
• Model NO.: MY-PF
• Machine Material: Stainless Steel
• Packaging Material: Glass
• Warranty: 1 Year
• After-Sales Service: Field Installation, Commissioning and Training
• Condition: New
• Pump Type: Glass/Metal/Peristaltic/Ceramic Pump
• Control System: PLC
• Certificate: ISO CE GMP
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: Marya
• Origin: China
• Production Capacity: 100 Sets/Year
• Package Size: 350.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 3500.000kg

Product Description

Marya Pharmaceutical Vial Production Line Powder Filling Machine

Main Application:

The powder filling machine is composed of ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, air & water flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, packaging, stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, or in linkage line. The whole line is mainly used in production of vial sterile powder filling.

Technical Parameters:

Model	KGF4	KGF6	KGF8	KGF10	KGF12	KGF20	KGF24
Applicable specifications	2~30ml vial bottles
Filling heads	4	6	8	10	12	20	24
Production capacity	50-100bts/min	80-150bts/min	100-200bts/min	150-300bts/min	200-400bts/min	250-500bts/min	300-600bts/min
Stoppling qualification rate	>=99%
Laminar air cleanliness	100 grade
Vacuum pumping speed	10m3/h	30m3/h	50m3/h	60m3/h	60m3/h	100m3/h	120m3/h
Power consumption	5kw
Power supply	380V 50Hz

 

Performance Features

• The design, material, manufacture, assembly and debugging of the whole line meet the requirements of the new GMP or FDA drug production specifications, and the cleaning effect of the bottle meets the new Pharmacopoeia standards and requirements;

• The whole line can adopt straight-line layout to reduce the risk of cross-contamination and ensure aseptic level;

• Applicable specification: 5ml-50ml vial (provide specifications according to the user) ;

• Production Capacity: 6000-30000 bottles per hour;

• Number of filling head: 1-4, to be selected according to output;

• Filling Accuracy: ≤ ±1% (according to drug characteristics);

• Qualified rate of rolled cap:≥99.9%;

• Compact and simple structure, occupying less area;

• Stable product performance, easy and reliable operation, beautiful appearance;

• High degree of automation, fewer operators required;

• Single-head or multi-head packaging method can be adopted ;

•  Optional real-time display and printing system of sterilization temperature;
  

• The heat in tunnel-type hot air circulation oven is evenly distributed, and the heat resources removal effect is good.

• Optional online sterilization function for the hot air circulation tunnel oven cooling section.

• Optional open-RABS isolation protection system and class 100 laminar flow hood protection;

• Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;

• The capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.

• The whole line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).

• Full-line linkage control function;

• To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.

• Applicable for a wide range of bottle specifications, and easy to replace mould.

• The products can be customized according to customer's actual demand.

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