Marya Customizable Vial Powder Filling Sealing Line with Tunnel Sterilization System
Overview
Marya Customizable Vial Powder Filling Sealing Line with Tunnel Sterilization System integrates multiple processing units: an ultrasonic cleaning station, thermal sterilization dryer, precision powder filler, automated stoppering device, and capping machine. This complete line performs the full vial processing sequence - from initial cleaning (water spray, ultrasonic treatment, and thorough rinsing) through thermal preparation (drying, sterilization, and depyrogenation) to final aseptic filling and sealing operations. Offering flexible configuration options, each module functions either as a standalone unit or as part of a synchronized production system for sterile pharmaceutical powder filling applications.
Performance Features
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GMP & Pharmacopoeia Compliance - Meets GMP and pharmacopoeia standards for cleaning, sterility, and contamination control.
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Flexible Production Capacity - Output ranges from 6000 to 30000 vials per hour (BPH), with 1-4 filling heads for adjustable throughput.
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High Precision & Accuracy - Filling accuracy ≤ ±1% (drug-dependent); capping qualification rate ≥99.9%.
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Aseptic & Cross-Contamination Prevention - Straight-line layout design, optional RABS/laminar flow protection, and sterile material transfer systems.
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Automation & Process Control - Fully automated operation with PLC control, touch-screen monitoring, and optional real-time sterilization data tracking.
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Versatile Design - Accommodates 5ml-50ml vials; easy mold changeover; customizable filling heads for varied powder properties.
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Advanced Sterilization & Drying - Uniform heat distribution in the tunnel oven with efficient depyrogenation and optional cooling-section sterilization.
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Quality Assurance Options - Optional on-line monitoring (particles, microbes, pressure), no-bottle-no-filling function, and dust extraction for capping.
| Product Model |
MYXF-1 |
MYXF-2 |
MYXF-3 |
MYXF-4 |
| Production Capacity |
100 |
200 |
300 |
400 |
| Specification |
2-100ml |
2-100ml |
2-30ml |
2-30ml |
| Power Supply |
380V 50Hz |
380V 50Hz |
380V 50Hz |
380V 50Hz |
| Power |
80Kw |
95Kw |
105Kw |
125Kw |
| Water for Injection |
0.6m³/h |
0.8m³/h |
1m³/h |
1.2m³/h |
| Dosage of Vacuum |
80m³/h |
100m³/h |
120m³/h |
120m³/h |
Dimensions
L × W × H(mm) |
15000×5000×2600 |
18000×5000×2600 |
20000×5000×2600 |
24000×5000×2600 |
Successful Auger Powder Filling Production Line Case
We did a successful pharmaceutical powder filling production line in Domonica. A Dominican pioneer pharmaceutical company needs a customized vial powder filling production line. Marya is able to provide a powder filing line solutions that satisfy customers.
About client:A pioneer company in the production of solid dosage forms in the Dominican region.
Client needs:Customized vial powder filling production line.
Solution:Because our machines meet the needs of clients, we and our client quickly achieved friendly cooperation. We provided them with high-quality sterile vial powder injection solutions. At present,the equipment has been successfully put into production, and clients are very satisfied with the quality of our products.
Packing Materials: vial bottles
Capacity: 20ml 2500b/h
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