Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System
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Product Attributes
- Customization
- Available
- Type
- Washing Filling Sealing Machine
- Automatic Grade
- Fully Automatic
- Model NO.
- Washing Filling Sealing Machine
- Material Type
- Powder
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Capacity Cup
- Filling Principle
- Pressure
- Packaging Container Lifting Structure
- Pneumatic Lifting
- Structure
- Linear
- Packaging
- Bottle
- Packaging Material
- Glass
- Application
- Cosmetics, Cleaning, Detergent, Drinks, Oil, Dairy
- Usage
- Inner Packing
- Production Speed
- 30-50 Bottles/ Minute
- Drive Mode
- Servo Motor
- Transport Package
- Wooden Packing
- Specification
- Standard/ Customized
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 50000pieces/Year
- Package Size
- 350.00cm * 180.00cm * 200.00cm
- Package Gross Weight
- 500.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System
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Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System -
Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System -
Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System -
Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System -
Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System -
Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System -
Shanghai Marya Turnkey Vial Powder Filling Production Line Automatic Weight Check and Rejection System
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Product Description
Vial Powder Filling Production Line Automatic Weight Check and Rejection System
Main Application
The vial powder filling production line is composed of the ultrasonic bottle washing machine, dryer sterilizer, filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of the inner and outer wall of the bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping, and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in a linkage line, which is mainly used in the production of vial sterile powder filling.
Technical Parameters
| Model | KGF4 | KGF6 | KGF8 | KGF10 | KGF12 | KGF20 | |||||
| Applicable specifications | 2~30ml vial bottles | ||||||||||
| Filling heads | 4 | 6 | 8 | 10 | 12 | 20 | |||||
| Production capacity | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min | |||||
| Stoppling qualification rate | >=99% | ||||||||||
| Laminar air cleanliness | 100 grade | ||||||||||
| Vacuum pumping speed | 10m3/h |
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| Power consumption | 5kw | ||||||||||
| Power supply | 380V 50Hz | ||||||||||
Performance Features
Pharmacopoeia standards and requirements.
2. The whole vial powder filling machine can adopt a straight-line layout to reduce the risk of drug cross-contamination and ensure aseptically level.
3. Applicable specification: 5ml-50ml vial (as per user's requirement)
4. Production Capacity: 6000-30000BPH for powder filling machine
5. Number of filling heads: 1-4, to be selected according to output
6. Filling Accuracy: ≤ ±1% (according to drug characteristics)
7. Capping qualified rate: ≥99.9%
8. Compact and simple structure occupies less area;
10. High degree of automation, fewer operators required;
11. Optional real-time display and printing system of sterilization temperature;
12. The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
13. Optional online sterilization function for the cooling section of hot air circulation tunnel oven.
14. Various type of filling heads can be designed based on different filling volume, filling accuracy is high;
15. The feeding system adopts various aseptic material transfers, which meet the GMP requirements.
17. Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
19. Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze
stop functions;
20. The capping machine can be equipped with a dust exhaust device, which can absorb aluminum
scraps produced during capping and thus reduce the risk of environmental pollution.
21. The powder filling line can be equipped with an online monitoring system to monitor key factors that affect product
quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
22. Full-line linkage control function;
23. To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation, and other control technologies are used.
24. Applicable for a wide range of bottle specifications, and easy to replace mold.
25. The products can be customized according to the actual demand of customers.
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "
" are certified.
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Company Profile
With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including vial, pre-filled syringe (PFS), and cartridge filling lines. In addition, we offer self-developed supporting equipment such as isolators, solution preparation systems, and water treatment systems. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
With branch offices located in Shanghai, Hong Kong, Osaka, Changsha, and Guangzhou. With three factories and a team of experts and technicians boasting over 20 years of experience in the pharmaceutical and medical industries, Marya has successfully partnered with pharmaceutical companies and governmental authorities in 60 countries.
Our expertise encompasses factory construction and securing GMP and FDA certifications. We are dedicated to our clients' success, ensuring they enjoy a worry-free and satisfying experience. Our commitment lies in helping clients design and provide high-standard customized aseptic pharmaceutical engineering solutions.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 60+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 60+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- China(Shanghai) Pilot Free Trade Zone, North Fute Road, No. 211, 302 Parts, Room 368, Shanghai, China
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Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
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Average Lead Time
- Peak Season Lead Time, 1-3 months, Off Season Lead Time, one month
-
Nearest Port
- Shanghai Port; Ningbo Port
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Minimum Order Quantity
- 1 Set
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Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
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Production Lines
- 6
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Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
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Inspection Type for Finished Products
- 100% inspection Visual inspection Function inspection
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
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Customization Options
- Full Customization,Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 1 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
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Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
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