Overview
Shanghai Marya is a leading EPC supplier for cleanroom systems. Clean room system is strictly in accordance with the relevant standards and ISO /GMP international quality system, which provides whole-process services including cleanroom design, R&D, material and equipment manufacturing, shipment, installation, validation and after-sales services. We have established construction, quality assurance and other production and research departments. Therefore, we can meet the purification, air conditioning, steriliza tion, lighting, electrical and decoration needs in diverse fields such as aerospace, electronics, pharmacy, health care, biotechnology, health food, cosmetics and new energy.
Our advantages are:
1. Our cleanroom cleanliness level is high(Class100-100000, ISO5-8, ClassA-D), the whole pharmaceutical cleanroom systems meet the requirements of GMP, FDA, WHO and other pharmaceutical standard; and our products far exceed other clean room companies;
2. Modular design, fast installation;
3. Construction material are CE certified;
4. High degree of safety, the important passages are equipped with safety doors, and the air duct system is designed and installed w with fire dampers;
5. From A-Z, one-stop service, including design, manufacturing, construction, validation, training and after-sale service;
6. Can accurately control the temperature, humidity, pressure difference, dust particles and the number of plank tonic bacteria in the room, and cleanroom is constructed in strict accordance with the standards of different cleanliness levels in the GMP specification;
7. The brand of cleanroom HVAC system can be specified by customer;
8. Professional installation engineers with rich experience, able to send workers abroad for installation;
9. Clean room solutions: we have a strong design team with 20 years experience in clean room area, able to design according to customers' different needs and solve their difficulties and pain points;
10. Engineering cases: Our professional team has built clean room projects for Pakistan, USA, Malta, Iran, UK, Indonesia, Tanzania a and many other countries;
11. Marya always use international TOP brand key part.
Cleanroom Service Scope
1. Clean Room Fabrication (Architecture), including: clean room partition wall system; clean room suspended ceiling system.
(1)Resistant to chemical and impact, Good seismic resistance, faster splicing and installation
(2)Unique hollow structure and the modular splicing combination method leading
(3)Panel come with steel frame four sides to avoid contamination
(4)Diversified products, high-quality insulation core materials, can be filled with different materials according to needs (glass magnesium, rock wool, magnesium oxysulfide, polyurethane)
(5)Pre-embedded conduit for wiring
(6)Advanced design makes all connection smooth, flush and cleanable
(7)Easy and fast installation system
(8)Finishing Surface can be flush connection as required.
(9)Strong walk able ceiling/false ceiling
2. Modular wall and ceiling sandwich panels
(1)Machine -made economical sandwich panel
(2)Hand-made modular sandwich panel
(3)Skin:
-Pre-painted galvanized steel (PPGI) skin
-304S.S skin
-HPL(Melamine high pressure laminate) skin
(4)Core insulation material:
(5)EPS(Expanded polystyrene)
(6)PUF (Polyurethane foam)
(7)Rock Wool (mineral wool)
(8)Paper or aluminum honeycomb
(9)With magnesium gypsum board
3. Clean room doors
(1)Alu frame panel doors
(2)Flush type steel skin doors
(3)HPL skin doors
(4)Stainless steel doors
(5)Auto sliding door
(6)Emergency door
4. HVAC System
HVAC design and room data: according to ISO14644-1 and CFR209E cleanliness class
Air conditioning unit (AHU)
To balance saving energy and high performance, Marya care a lot for design a good air condition system for customer.
(1)Air cooling chiller
(2)Water cooling chiller
(3)Air handling unit (AHU)
(4)Humidifier or dehumidifier
(5)Air supply ducts
(6)HEPA filter box
(7)Air return and air exhaust ducts
(8)Diffuser, grills , valves, damper and louver, fan etc
(9)Industrial Steam pipeline
(10)Cooling water pipeline
(11)Chilled water pipeline
Cleanroom Equipment
1. Air shower
Automatic control, electronic interlocking, double door lock when blowing, infrared induction automatic blowing. Stainless steel semi-glass door automatic door closers, transparent windows, inner low plate made of stainless steel; software test controller, LED display and set blowing time, the range of 0~99 seconds adjustable, the internal use of round involute duct, high wind speed, low noise.
2. Pass Box
(1)Made of all 304 stainless steel wire drawing, beautiful and effective to avoid rust;
(2)The four-corner arc design in the cavity and has no dead corners;
(3)The double door adopts the built-in type, which is embedded in the box body, and the outer surface is flat;
(4)Equipped with dynamic pass box, which can inspect the integrity of the high-efficiency filter;
(5)Self-cleaning time is adjustable, with alarm function;
(6)The double door adopts double-layer tempered glass, the surface is flat, not easy to accumulate dust, and easy to clean;
Technical Parameters:
| Effective width |
Wall panel: 950mm 1180mm
Ceiling panel: 950mm 1180mm |
| Length |
According to customer's request(less than 7500mm) |
| Core Materials |
PU/Rock Wool/Glass Magnesium |
| Structure |
Upper and lower layer: Color steel sheet |
| Middle: PU/Rock Wool/Glass Magnesium |
| Thickness |
Color steel sheet: 0.3-0.8mm
Rock wool: 50mm 75mm 100mm |
| The Density of Rock Wool |
40kg/m3 -120kg/m3 |
| Color |
RAL Standard |
| Character |
Fireproof, heat insulation, sound proof, green and environmental friendly |
| Use |
pharmaceutical & electronic clean rooms, hospital operating rooms, food processing factories, offices, etc. |
3. FFU
a. Introduction:
FFU is an English abbreviation, full known as Fan Filter Units, Chinese meaning "fan filter units", is a kind of self-powered, with filtering effect of modular end air supply device. Its main function is that the air is inhaled by the fan from the top of the FFU and filtered by the HEPA. The filtered clean air is evenly sent out at the entire outlet surface at the speed of 0.45m/s soil 20%, so as to meet the clean requirements of the clean environment. It is mainly installed in the clean area, the ceiling keel of the working area and the equipment machine. It is widely used in semiconductor, optical electronics, precision instruments, biopharmaceutical, aerospace, automobile, hospital, food, spraying, printing and other fields.
b. Details
(1)Material Classification
-Aluminium zinc plate
-Stainless steel plate
-Aluminum alloy plate
-Powder coating steel
(2)Rotor Classification
-Internal rotor fan
-External rotor fan
(3)Current Classification
-AC fan
-EC fan
-DC fan
(4)System Classification
-AC in-situ control
-AC PC control system
-EC PC control system
-DC PC control system
(5)Filter Level Classification
-99.95%@0.3μm(H13)
-99.995%@0.3μm(H14)
-99.9995%@0.12μm(U15)
-99.99995%@0.12μm(U16)
c. FFU Features
(1)Negative pressure ventilation
Because of its ability to provide static pressure. the clean room is positive pressure relative to the outside world. Therefore, external particles are not subject to leakage into the clean area makes sealing easy and safe.
(2)Save space
Compared to other systems.FFU system occupies less floor height in the supply air plenum. And basically does not occupy the clean room space.
(3)Shorten construction period
Using FFU saves the production and installation of air ducts.Shorten the construction period.
(4)Reduce operating costs
Although when choosing FFU. The initial investment is higher than using duct ventilation. However, in the later operation, it prominently shows the characteristics of energy saving and maintenance-free.
(5)Convenient and fast control
Remote and precise control of single or group FFU, And it is not affected by other pipe network systems.
(6)It is flexible and easy to replace, install and move
FFU is self-powered and self-contained modular. The matching hepa filter is easy to replace, so it is not restricted by the region: In the clean workshop. it can be installed. replaced and moved according to the needs, and it can be controlled by separated zone.
d. FFU advantages:
The FFU fan filter unit can be used in modular connection, which makes the FFU fan filter unit widely used in clean room, clean table, clean production line, assembled clean room and laminar flow cover and other applications.FFU fan filter unit with initial, high-efficiency two-stage filter. The fan draws the air from the top of the fan filter unit and filters through the primary and high efficiency filters.FFU fan filter unit has the following advantages:
(1)FFU is especially suitable for assembling into super-clean production line. It can be arranged as a single unit according to the process needs, or multiple sets can be connected in series to form a 100-stage assembly line.
(2)FFU fan filter unit adopts external rotor centrifugal fan, which has the characteristics of long life, low noise, no maintenance, small vibration and stepless speed regulation. Suitable for obtaining a higher level of clean environment in various environments.
(3)FFU for different areas, different levels of clean room, micro-environment to provide high-quality clean air. In the new clean room, clean workshop or renovation, it can not only improve the cleanliness level, reduce noise and reduce vibration, but also greatly reduce the cost. Easy to install and maintain, is the ideal component of clean environment.
(4)Shell structure is made of high quality aluminum-zinc plate, light weight, corrosion resistance, rust prevention, beautiful and generous.
(5)Unique internal diffusion plate, with uniform wind pressure diffusion and stable wind speed on the outlet surface;
(6)FFU laminar flow hoods are in accordance with the US Federal Standard 209E, and METOME dust particle counters are scanned and tested one by one to ensure the quality.
Marya Pharmaceutical GMP Standard Modular Clean Room Project China Manufacturers with HVAC System
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