Marya Manual and Fully Automatic Biological Reagent Filling Line for Pharmaceuticals
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Product Highlights
- GMP & FDA Compliance: System designed to meet latest GMP and FDA specifications for pharmaceutical production.
- Flexible Dispensing Modes: Supports manual, semi-automatic, and fully automatic liquid dispensing.
- Modular CIP System: Configurable for fixed or mobile operations with single or double tank options.
- One-Click Operation: Simplifies multi-mode operations, ensuring safety and minimizing residue.
- Advanced Detection Systems: Includes automatic temperature, conductivity measurement, and filter integrity testing.
- Stainless Steel Construction: Contact parts made of stainless steel meeting food GMP requirements.
- Anti-Drip Technology: Equipped with anti-drip devices to ensure clean and hygienic filling.
Product Attributes
- Customization
- Available
- Application
- Chemical Industry, Cosmetic Industry, Food Industry, Food Safety, Pharmaceutical Industry
- Certification
- CE, GMP, ISO
- Model NO.
- MARYA AB
- Control System
- Fully Automatic
- Customized
- Customized
- Material
- Stainless Steel
- Filling Heads
- 12
- Filling Accuracy
- 99%
- Filling Pumps
- Peristaltic Pump, Plunger Pump, Piston Pump
- PLC System
- Equipped
- Filling Capacity
- 10~80 Bottles/Min
- Orabs
- Optional
- Isolator
- Optional
- Filling Volume
- Customized
- Anti-Drip Device
- Equipped
- Bottle Material
- Polyester Bottles and Glass Bottles
- Automatic Liquid Level Control System
- Equipped
- Automatic Positioning Filling System
- Equipped
- Filling Head Dives
- Equipped
- Finished Dosage Form
- Liquid
- Type
- Reagent Filling Machine
- Transport Package
- Exported Cases
- Specification
- customized
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 5000
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Product Description
Introduction:
Marya Manual and Fully Automatic Biological Reagent Filling Line for Pharmaceuticals, a cutting-edge liquid dispensing and CIP cleaning solution designed for the stringent requirements of GMP and FDA compliance. Engineered for customization, the PharmaMate System caters to a wide array of pharmaceutical applications, ensuring precision, safety, and efficiency at every stage of the production process.
Key Features:
- GMP & FDA Compliance: Every aspect of the system is meticulously designed to meet the latest GMP and FDA specifications for pharmaceutical production.
- Customizable Dispensing: Offers manual, semi-automatic, and fully automatic liquid dispensing modes to suit various production needs.
- Modular CIP System: Features a CIP cleaning device that can be configured for fixed or mobile operations, with options for single or double tank systems and heating capabilities.
| Feature Category | Description |
| Compliance | Adheres to new GMP and FDA drug production specifications. |
| Dispensing Modes | Manual, semi-automatic, and fully automatic liquid dispensing modes available. |
| CIP Cleaning Device | Modular design with options for fixed or mobile operations, single or double tank systems, with or without heating. |
| Operation Simplicity | One-click operation for multiple modes, ensuring safety and minimizing residue. |
| Detection Systems | Equipped with automatic temperature, electrical conductivity measurement, and filter integrity testing systems. |
| Formula Management | Flexible formula management with electronic signatures, records, and audit trails. |
| Drainage Design | Complete drainage design with clear flow direction and simple pathways for low residual liquid. |
Advanced Functionality:
- One-Click Operation: Enjoy the simplicity of our one-click operation for multiple modes, ensuring safety and minimizing residue.
- Automatic Detection Systems: Equipped with automatic temperature detection, electrical conductivity measurement, and filter integrity testing systems.
- Flexible Formula Management: Offers flexible formula management with electronic signatures, records, and audit trails for full traceability.
- The biological reagent bottle filling production line adopts 12 filling heads for automatic filling
- Filling Accuracy:≤±1%(decided by the drug characters)
- Applicable for various type filling pumps: peristaltic pump, plunger pump, piston pump, etc.;
- It can be used to fill all kinds of polyester bottles and glass bottles, with a large filling volume and filling range.
- The time adjustment, speed adjustment and automatic process are all completed by the PLC system.
- There is an anti-drip device in the filling nozzle, no drip after filling, clean and hygienic.
- During filling, the filling head dives into the bottom of the bottle and rises slowly, which can effectively prevent air bubbles.
- The biological reagent bottle filling production line has high filling accuracy, and the filling volume can be adjusted, and the operation is very convenient.
- The material contact parts use stainless steel, which meets the food GMP requirements.
- Filling Head: 1-12
Efficiency and Safety:
- Reduced Clearing Time: Specialized design reduces downtime and resource consumption, optimizing production scheduling and lowering operational costs.
- Complete Drainage Design: Ensures low residual liquid with clear flow direction and simple liquid transport pathways, including inclined installation of diaphragm valves on horizontal pipelines.
Versatility and Automation:
- Suitable for Various Products: Capable of preparing both terminally sterilized and non-terminally sterilized products, as well as a wide range of pharmaceuticals, including injections, oral liquids, and biological preparations.
- Automated Process Control: Minimizes the risk of human error with automated controls, online monitoring, alarms, and real-time recording.




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About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "" are certified.
Company Profile
Marya is a professional aseptic filling line manufacturer with turnkey solutions. With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including cartridge, vial, and pre-filled syringe (PFS) filling lines. In addition, we offer self-developed supporting equipment such as isolators/RABS, solution preparation systems, and water treatment systems, and VHP sterilizers. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. We have expanded business to over 70 countries worldwide, serving clients covering European, American and other mainstream markets, including renowned pharmaceutical enterprises and official governmental institutions. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 300+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 70+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to build high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- No211, North Fute Road, Pudong Area, 200131, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 30 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- Which industries can use this filling line?
- It is suitable for the Chemical, Cosmetic, Food, Food Safety, and Pharmaceutical industries.
- What types of bottles can be filled?
- The system can fill various polyester bottles and glass bottles.
- Is the machine customizable?
- Yes, it offers full customization including filling heads, pumps, and PLC systems.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- What are the available filling pumps?
- Available options include peristaltic pumps, plunger pumps, and piston pumps.
- Does the system support automatic process control?
- Yes, it features automated controls, online monitoring, alarms, and real-time recording.
- What is the lead time for production?
- Lead time is one month during off-peak season and 1-3 months during peak season.
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