Marya China Aseptic Plastic Prefilled Syringe Liquid Filling Sealing Production Line Supplier

• After-sales Service: Online Instruction
• Warranty: 1 Year
• Type: Piston Filling Machine
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: MY-01
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Function: Filling
• Color: Customized
• Usage: Filling Machine
• Certificate: ISO
• Transport Package: Customized
• Specification: customized
• Trademark: Marya
• Origin: China
• Production Capacity: 50000pieces/Year
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 100.000kg

Product Description

Marya China aseptic plastic prefilled syringe liquid filling sealing production line supplier

Product Description

Main Application

Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It's mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.

Technical Parameters

Applications	1ml - 20ml (according to user specifications)
Filling range	0.1ml-20ml
Capacity	2000-30000 bph
Filling head	2-10 pcs, choose according to capacity
types of filling pump	metal pump, peristaltic pump, ceramic pump
Filling accuracy	≤ ± 1% (depending on the characteristics of the medicine)
Pass rate	≥99.9%

Performance Features

1.The design, materials, manufacturing, assembly and commissioning of the whole pre-filled syringe manufacturing process are in accordance with the new GMP regulations.

2.These pre-filled syringe medical device adopts servo control system to automatically complete the processes of honeycomb tray unpacking, tearing film, conveying, filling, plug feeding, plug filling and tray output. It's with electromechanical integration control, stable operation and high degree of automation.

3.Automatic removal and return of the syringe from the honeycomb tray by means of a servo system combined with a cylinder;

4.Fully automatic production control with intelligent testing devices at the core stations;

5.No friction between the contact surface of the pluger and the drug solution and the bottom rail during transport. The stopper is always protected by laminar flow, avoiding the risk of particles and contamination;

6.The main drive components of the machine are servo-driven and are located in the lower part of the machine frame, which allows precise positioning and avoids pollution of the environment;

7.Can be equipped with a servo motor controlled filling pump for filling, which is highly accurate and easy to adjust;

8.Configurable filling system CIP/SIP system;

9.A nitrogen filling unit can be configured to isolate the medicinal solution from oxygen;
10.Can be equipped with a vacuum filling system for filling the high viscous products;Configurable with Open-RABS isolation protection system and Class 100 air purification laminar flow system;

11.The high-performance no bottle no filling, no bottle no capping and linked bottle squeeze stop function can be configured;
12.Can be equipped with multiple robots for collaborative control technology to fully automate the process of tearing film, de-lining, filling, pluging and weighing of pre-filled syringes;
13.The automatic calibration of the filling volume can be configured to calibrate the filling volume fully automated;

14.Can be equipped with fully closed aseptic isolation (Isolator) systems and bag-in-bag-out (BIBO) systems if needed;
15.Fully automatic control and monitoring of the production process using control technologies such as high-precision colour touch screen operation and monitoring, PLC automatic control, automatic protection and mainframe variable frequency speed regulation;

16.Can customized relevant products according to the actual needs of the customer.

Customer-designed is optional for other types of syringes.

Technical Parameters
 

production capacity	2000-3500syringes/hours
filling volume	0.1-0.5ml,0.5-3ml,3-10ml,10-30ml
filling nozzle	5 sets
X travel distance	900mm
printer	hot-sensible printing,width 56mm,max.20 letters per line
machine vision system resolution(option)	752*480dpi
vacuum level	0-98kpa(0-750HG)
nitrogen	1kg/cm²,0.1m³/min,0.25u
compressed air	6kg/cm²,0.35m²/min
power supply	380V/220V,50-60Hz,5.5kw,3P
dimension	customized
machine weight	950kg

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aseptic pre-filled syringe filling and  machine