Marya Automated Sterile Injection Honeycomb Filling Machine with SIP System
Main Application
The honeycomb filling machine is designed to precisely and aseptically fill sterile injections into honeycomb-shaped containers. The SIP (Steam in Place) system integrated within the machine plays a crucial role. It enables efficient and reliable sterilization of the filling equipment and associated piping without the need for extensive disassembly. This ensures a sterile environment during the filling process, minimizing the risk of contamination and guaranteeing the integrity and safety of the filled sterile injections.
Performance Features
-Applications:1ml - 20ml (according to user specifications);
-Filling range: 0.1ml-20ml
-Capacity: 2000-30000 bph
-Filling head: 2-10 pcs, choose according to capacity;
-Various types of filling pump options: metal pump, peristaltic pump, ceramic pump;
-Filling accuracy: ≤ ± 1% (depending on the characteristics of the medicine).
-Pass rate ≥99.9%

Seamless Automation from Start to Finish
- Automated syringe removal/return via servo system and cylinders
- Intelligent control with testing devices at core stations
- No friction between plugger and drug solution, avoiding contamination
- Servo-driven components located below for precise positioning
Unparalleled Accuracy and Flexibility
- Servo-controlled filling pumps ensure high accuracy and easy adjustments
- Configurable CIP/SIP, nitrogen inerting, and vacuum filling systems
- Handles products of varying viscosities with customizable options
Safeguarding Product Integrity
- Stoppers protected by laminar flow, minimizing particle exposure
- Optional isolator and Open-RABS for enhanced aseptic protection
- Class 100 air purification laminar flow system available
Intelligent Manufacturing Features
- No bottle-no fill/cap and linked bottle squeeze detection
- Automated calibration of filling volumes
- Collaborative robotics for film tearing, filling, plugging, weighing
- Bag-in/bag-out systems for fully closed aseptic processing(Optional)
Cutting-Edge Control and Monitoring
- High-precision colour touch screen HMI and PLC automation
- Automatic protection and variable frequency drive control
- Full production process monitoring and data acquisition
Customizable Solutions for Your Needs
- Tailored configurations to meet your unique requirements
- Scalable and future-proof for evolving manufacturing demands
Embrace the pinnacle of prefilled syringe production with our intelligent, automated line - ensuring unmatched efficiency, precision, and regulatory compliance. Contact us today.

Project cases & Our Customer
