Marya Stable & Easy-Operate Pharma cGMP Vial Filling Line for EU/Us Market
Contact Supplier
Product Highlights
- Full GMP & FDA Compliance: Design, materials, and manufacturing meet new GMP and FDA requirements.
- Integrated Aseptic Production: Integrates washing, drying, filling, stoppering, and capping in one line.
- Flexible Layout Options: Supports straight or L-shaped layouts to reduce cross-contamination risks.
- High Precision Control: PLC automatic control with high-precision colored touch screen monitoring.
- Wide Specification Range: Handles 1ml to 100ml vial bottles with 1 to 20 filling heads.
- Multiple Pump Options: Offers glass, metal, peristaltic, and ceramic pump selections.
- Advanced Safety Functions: Features no-bottle-no-filling and no-bottle-no-capping protections.
- High Pass Rate: Achieves 99.9% rolling cover pass rate and >=99% stoppling qualification.
Product Attributes
- Customization
- Available
- After-sales Service
- Engineers Available to Service Machinery Overseas
- Certification
- CE, FDA, GMP, ISO
- Condition
- New
- Customized
- Customized
- Fill Range
- 2-30ml
- Filling Principle
- Pressure
- Machine Type
- Vial Filling Machine
- Main Material
- Stainless Steel
- Voltage
- 380V
- Warranty
- 1 Year
- Type
- Washing Filling Sealing Machine
- Automatic Grade
- Automatic
- Filling Valve Head
- Multi-Head
- Feed Cylinder Structure
- Multi-Room Feeding
- Dosing Device
- Capacity Cup
- Packaging Container Lifting Structure
- Pneumatic Lifting
- Structure
- Linear
- Packaging
- Bottle
- Packaging Material
- Glass
- Usage
- Inner Packing
- Drive Mode
- Servo Motor
- Service
- Filed Maintenance and Online Support
- Transport Package
- Export Wood Cases
- Specification
- Standard/ Customized
- Trademark
- Marya
- Origin
- China
- Production Capacity
- 5000
Product Images of Marya Stable & Easy-Operate Pharma cGMP Vial Filling Line for EU/Us Market
Find Similar Products
Product Description
Introduction
The vial filling production line is composed of washing machine, tunnel, filling and stoppering machine, capping machine. It can integrate bottle washing, drying, filling, stoppering and capping in one machine, enabling the whole process of aseptic preparation production. Each machine can be used separately or in linkage line. The whole line is mainly suitable for the production of vaccines, antibiotics, biopharmaceuticals, chemical pharmaceuticals, blood products, etc.
Technical Parameters
| Model | KGF4 | KGF6 | KGF8 | KGF10 | KGF12 | KGF20 | |||||||
| Applicable specifications | 2~30ml vial bottles | ||||||||||||
| Filling heads | 4 | 6 | 8 | 10 | 12 | 20 | |||||||
| Production capacity | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min | |||||||
| Stoppling qualification rate |
|
||||||||||||
| Laminar air cleanliness | 100 grade | ||||||||||||
| Vacuum pumping speed | 10m3/h | 30m3/h | 50m3/h | 60m3/h | 60m3/h | 100m3/h | |||||||
| Power consumption | 5kw | ||||||||||||
| Power supply | 380V 50Hz | ||||||||||||
Key Features & Benefits:
- The whole line design, materials, manufacturing, assembly and debugging all meet the requirements of the new GMP or FDA, and the bottle cleaning effect of the bottle is in line with the new pharmacopoeia standards and requirements;
- The whole line can be straight layout, or wall-type L-shaped layout to reduce the risk of drug cross pollution and provide the level of aseptic protection;
- Applicable specifications: 1ml-100ml vial bottle (according to the specifications provided by the user);
- Production capacity of 1,000-36,000 bottles per hour;
- Number of filling heads: 1-20 heads, selected according to the production requirements;
- Filling accuracy: ± 1% (determined according to drug characteristics);
- A variety of filling pump form selection: glass pump, metal pump, peristaltic pump, ceramic pump;
- Pass rate of rolling cover: 99.9%;
- Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
- To realize fully automatic control and monitoring of production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used;










About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR2542074". Items marked "" are certified.
Company Profile
With 12 years of industry experience, we have independently developed a comprehensive range of filling lines, including vial, pre-filled syringe (PFS), and cartridge filling lines. In addition, we offer self-developed supporting equipment such as isolators, solution preparation systems, and water treatment systems. Our capabilities also extend to providing turnkey solutions for cleanroom projects and complete filling production lines. Centered around professional filling line technology, we are committed to delivering aseptic production lines and solutions that are stable, compliant, and efficient.
With branch offices located in Shanghai, Hong Kong, Osaka, Changsha, and Guangzhou. With three factories and a team of experts and technicians boasting over 20 years of experience in the pharmaceutical and medical industries, Marya has successfully partnered with pharmaceutical companies and governmental authorities in 60 countries.
Our expertise encompasses factory construction and securing GMP and FDA certifications. We are dedicated to our clients' success, ensuring they enjoy a worry-free and satisfying experience. Our commitment lies in helping clients design and provide high-standard customized aseptic pharmaceutical engineering solutions.
Five Things You Should Know About Marya
1 Engineering design
Our experienced engineering team with more than 20 years experience in pharmaceutical production plants, can ensure that process and equipment for your plant is designed and manufactured in the most cost-effective manner with reliable quality to fulfil GMP/FDA/ISO/SGS requirement.
2 Manufacturing Plants
Marya's 3 manufacturing plants for clean room walls, windows, doors and pharmaceutical machinery are all under strict quality management systems certified to ISO 9001 with a focus on continuous quality improvement.
3 Installation & Commissioning
Experienced, professional, high-efficiency and strictly stick to the schedule, our installation engineers and workers team has successfully installed more than 60+ projects in oversea with high customer satisfaction.
4 Proven Experience
Since 2014, Marya has maintained good cooperation relationship with Novartis, US pharma, MSD, NBA (Zimbabwe National Biotechnology Administration), Novo Nordisk, Techno drugs and other internationally renowned top pharmaceutical companies and national government agencies for a long time. So far, we have assisted famous pharmaceutical factories or government agencies in more than 60+ countries of 6 continents including the United States, Britain, Australia, Malaysia, Argentina and Tanzania to bulid high-grade cleanroom and aseptic preparation filling production lines that meet local requirements and GMP or FDA standards, winning a very good reputation.
5 Continuous Technical Support
Whatever you buy from us, No matter when your project finished, we will provide continuous service on the operation, maintenance, repairing, spare parts supplying improving and upgrading.
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- China(Shanghai) Pilot Free Trade Zone, North Fute Road, No. 211, 302 Parts, Room 368, Shanghai, China
-
Plant Area
- 3210 square meters
-
Number of Employees
- 69
- Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
- International Commercial Terms(Incoterms)
- FOB, EXW, CFR, CIF, DDP, CIP, Others
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port; Ningbo Port
-
Minimum Order Quantity
- 1 Set
-
Supply Chain Partners
- 150
Our Production Capability & Technical Expertise
-
Main Products
- Pharmaceutical Filling Line, Cleanroom Project
-
Production Lines
- 6
-
Production Machines
- Welding Machine, Lathe, Milling Machine, Bench Drill
-
QA/QC inspectors
- 3 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Full Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 1 people
-
Traceability of Raw Materials
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2014-03-10
-
Export Year
- 12 Years
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
-
Repeat Buyers Choice
- 10%~30%
-
Number of Foreign Trading Staff
- 16
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Product Certification
- CE
-
Cooperated with Fortune 500
- Yes
FAQ
- What is the production capacity of the line?
- Capacity ranges from 1,000 to 36,000 bottles per hour depending on the model and configuration.
- Can the machine handle different vial sizes?
- Yes, it is applicable for vial bottles ranging from 1ml to 100ml.
- Is OEM and ODM service available?
- Yes, full customization and flexible customization services including OEM and ODM are available.
- What is the minimum order quantity?
- The minimum order quantity is 1 set.
- What is the lead time for production?
- Lead time is one month during off-peak season and 1-3 months during peak season.
- Does the machine include a warranty?
- Yes, core components come with a 1-year warranty.
- What certifications does the equipment hold?
- The equipment holds CE, FDA, GMP, and ISO certifications.
Send your message to this supplier
People who viewed this also viewed
-
US$600,000.00 / Piece
-
US$100,000.00 / Set
-
US$390,000.00-400,000.00 / Piece
-
US$10,000.00 / Piece
Find Similar Products By Category
- Supplier Homepage
- Products
- Sterile Pharmaceutical Filling Line
- Vial filling line
- Marya Stable & Easy-Operate Pharma cGMP Vial Filling Line for EU/Us Market
Related Categories
Hot Searches
- Production Line Factories
- Automatic Line
- Process Line Factories
- Line Hardware Factories
- Water Filling Processing Line
- Core Filling Production Line
- Acid Filling Line Factories
- Roller Filling Line
- Filling Core Processing Line
- Production Line Trends
- Vial Filling Line Bulkbuy